ATV 200 - Page 201

is the value engraved on left crankcase
is the value engraved on rear cover
is the bearing thickness¡°12.00¡±(at the
reverse gear)
means that the theory installing distance
¡®39¡¯of reverse gear adds value en-
graved on reverse gear.
2)For example
¡° =58.98 ¡±is engroved on left crank-
case
¡° =7.49 ¡±is engraved on rear cover
If¡°-0.02¡±is engraved on reverse
gear, =39+(-0.02)=38.98
So washer C thickness is:
C=58.98-7.49-12.00-39.98=0.51mm
3) The following is the prepared thick-
ness of washer(mm):
Washer selection table
range of B
0.25 ¡ÜB ¡Ü0.28
0.28 £¼B ¡Ü0.38
0.38 £¼B ¡Ü0.48
0.48 £¼B ¡Ü0.58
0.58 £¼B ¡Ü0.68
0.68 £¼B ¡Ü0.75
Selected washer
0.2
0.3
0.4
0.5
0.6
0.7
The washer thickness is 0.54mm, by calculation,
the washer thickness should select 0.50mm ac-
cording to above table.
3. Select washer
When replacing left crankcase, reverse gear,and
rear cover,reverse gear washer
need to be adjusted.
1) Calculate the washer thickness of forward
gear by following formula.
i
c
g
i
0.2
0.3
0.4
0.5
The way selected washer C is same with the way
of washer B. The washer thickness is 0.51mm
by calculation. So the washer thickness should
select 0.50mm according to washer C selection
way.
Washer thickness of reverse gear:
c - g - h - i
=
C
h
c
g
C
C
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