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Q7 2007
Audi Q7 2007 Workshop Manual
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Audi Q7
2007
!
6-cylinder TDI engine (3.0 ltr. 4-
valve common rail),
mechanics
01.2006
4
Dismantling and assemblin
g pistons and conrods
101
6
Radial clearance:
•
New: 0.015
...
0.
062 mm.
•
Wear limit: 0.12 mm.
–
Renew bolts for conrod bearings.
更多资料请访问深度汽车论坛 http://shenduauto.com/ 客服QQ：1398556747 电话：18218750259
106
108
Table of Contents
Default Chapter
3
Table of Contents
3
Technical Data
7
Engine Number
7
Engine Data
8
General Repair Instructions
8
Rules for Cleanliness When Working on the Injection System
8
Checking for Leaks in the Fuel System
9
Removing and Installing Engine
10
Removing Engine
10
Separating Engine and Gearbox
27
Securing Engine to Assembly Stand
35
Installing Engine
38
13 - Crankshaft Group
43
Servicing Work on Pulley End
43
Poly V-Belt Drive - Exploded View of Components
43
Removing and Installing Poly V-Belt
45
Removing and Installing Tensioner for Poly V-Belt
46
Removing and Installing Vibration Damper
46
Renewing Crankshaft Oil Seal (Pulley End)
47
Removing and Installing Sealing Flange (Front)
49
Toothed Belt for High-Pressure Pump - Exploded View of Components
52
Removing and Installing Toothed Belt for High-Pressure Pump
54
Exhauster Pump - Exploded View of Components
58
Removing and Installing Exhauster Pump
58
Servicing Work on Timing Chain End
60
Drive Plate - Exploded View of Components
60
Removing and Installing Drive Plate
60
Renewing Crankshaft Oil Seal (Timing Chain End)
61
Timing Chain Covers - Exploded View of Components
64
Removing and Installing Timing Chain Covers
65
Camshaft Timing Chains - Exploded View of Components
69
Removing and Installing Camshaft Timing Chains
71
Detaching Camshaft Timing Chains from Camshafts
79
Drive Chain for Valve Gear - Exploded View of Components
88
Removing and Installing Drive Chain for Valve Gear
89
Drive Chain for Oil Pump and Balance Shaft - Exploded View of Components
90
2.12 Removing and Installing Drive Chain for Oil Pump and Balance Shaft
91
2.13 Balance Shaft - Exploded View of Components
94
2.14 Removing and Installing Balance Shaft
95
Removing and Installing Crankshaft
98
Crankshaft - Exploded View of Components
98
Crankshaft Dimensions
100
Measuring Axial Clearance
100
Measuring Radial Clearance
101
Dismantling and Assembling Pistons and Conrods
102
Pistons and Conrods - Exploded View of Components
102
Checking Piston Projection at "TDC
105
Piston and Cylinder Dimensions
106
Checking Radial Clearance of Conrod Bearings
106
15 - Cylinder Head, Valve Gear
108
Removing and Installing Cylinder Head
108
Cylinder Head - Exploded View of Components
108
Cylinder Head Cover - Exploded View of Components
111
Removing and Installing Cylinder Head Cover
113
Removing and Installing Cylinder Head
118
Checking Compression
123
Servicing Valve Gear
123
Valve Gear - Exploded View of Components
124
Checking Axial Clearance of Camshafts
125
Renewing Camshaft Oil Seal
126
Removing and Installing Camshafts
129
Checking Hydraulic Valve Compensation Elements
134
Renewing Valve Stem Oil Seals
135
Valve Dimensions
138
Machining Valve Seats
139
Checking Valve Guides
139
2.10 Checking Valves
140
17 - Lubrication
141
Removing and Installing Parts of Lubrication System
141
Oil Pump, Sump (Bottom Section) - Exploded View of Components
142
Removing and Installing Sump (Bottom Section)
144
Removing and Installing Oil Pump
148
Sump (Top Section) - Exploded View of Components
150
Removing and Installing Sump (Top Section)
151
Oil Cooler, Pressure Control Valve, and Oil Filter Housing - Exploded View of Components
154
Removing and Installing Oil Cooler
155
Removing and Installing Oil Filter Housing
156
Removing and Installing Pressure Control Valve for Crankcase Breather System
158
Removing and Installing Mounting Plate for Oil Cooler, Pressure Control Valve and Oil Filter
159
Housing
159
Removing and Installing Oil Pressure Switch -F1
160
Checking Oil Pressure
162
Engine Oil
163
Checking Oil Level
163
19 - Cooling
165
Removing and Installing Parts of Cooling System
165
Diagram of Coolant Hose Connections
166
Draining and Filling Cooling System
167
Coolant Pump and Thermostat - Exploded View of Components
173
Removing and Installing Coolant Pump
173
Removing and Installing Continued Coolant Circulation Pump -V51
175
Removing and Installing Hose Connection with Thermostat
177
Removing and Installing Coolant Temperature Sender -G62
178
Removing and Installing Coolant Pipe (Front)
179
Removing and Installing Coolant Pipe (Left-Side)
180
Removing and Installing Coolant Pipes (Rear Left)
182
Removing and Installing Coolant Pipe (Right-Side)
183
Removing and Installing Coolant Pipe (Rear Right)
187
Removing and Installing Radiator
190
Removing and Installing Fuel Cooler
193
Checking Cooling System for Leaks
194
Removing and Installing Radiator Cowl
195
Removing and Installing Radiator Fans -V7- and -V177
198
21 - Turbocharging/Supercharging
199
Servicing Charge Air System with Turbocharger
199
Rules for Cleanliness
199
Turbocharger - Exploded View of Components
200
Removing and Installing Turbocharger
201
Removing and Installing Intermediate Flange
203
Charge Air Cooler - Exploded View of Components
204
Removing and Installing Charge Air Cooler
205
Removing and Installing Charge Air Pressure Sender -G31
206
26 - Exhaust System
208
Removing and Installing Parts of Exhaust System
208
Exhaust System - Exploded View of Components
208
Renewing Tailpipes
210
Removing and Installing Starter Catalytic Converter
210
Removing and Installing Particulate Filter
213
Exhaust Manifold - Exploded View of Components
215
Removing and Installing Exhaust Manifold (Left-Side)
216
Removing and Installing Exhaust Manifold (Right-Side)
217
Removing and Installing Intermediate Pipe (Left-Side)
219
Removing and Installing Intermediate Pipe (Right-Side)
221
Stress-Free Alignment of Exhaust System
223
Checking Exhaust System for Leaks
223
Removing and Installing Parts of Exhaust Gas Temperature Control
224
Removing and Installing Exhaust Gas Temperature Sender 1 -G235
224
Removing and Installing Temperature Sender before Particulate Filter -G506
225
Exhaust Gas Recirculation System
226
Exhaust Gas Recirculation System - Exploded View of Components
226
Removing and Installing Mechanical Exhaust Gas Recirculation Valve
227
Removing and Installing Exhaust Gas Recirculation Cooler
227
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Audi Q7 2007 Specifications
General
Brand
Audi
Model
Q7 2007
Category
Automobile
Language
English
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