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Bioselect RC 40
Borger Bioselect RC 40 - User Manual
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Börger Separator
Bioselect R
C 40
Oper
a
ting Manual
www
.boerger
.de
www
.boerger
.com
2
Table of Contents
Main Page
Product Specifications
3
Table of Contents
4
General Information
8
Introduction
8
Notes on Copyrights and Property Rights
8
Information for the Operator
9
Training and Instruction
10
Sample Training Topics
10
Safety
13
General Information
13
Notes on Signs and Symbols
13
Proper Use
15
Residual Risk
17
Qualifications for Operating Personnel
22
Personal Protective Equipment
25
Securing the Machine against Restart
26
Description of the Safety Equipment
27
Emergency Stop
27
Clamping Unit Cover
27
Counter Bearing Cover
28
Intermediate Chamber
28
Optional Monitoring Devices
29
Markings and Signs
29
Markings and Signs to be Attached by the Operator
30
Safety Instructions for Operating Personnel
31
General Work on the Börger Machine
32
Work on the Electrical System
34
Safety Instructions for Maintenance and Rectifying Malfunctions
37
Information on Special Dangers
43
Oil, Grease and Other Chemical Substances
43
Noise
43
Product Description
44
Construction of the Börger Machine
44
Feed Unit
46
Separating and Conveying Unit
46
Compactor and Clamping Unit
46
Drive Connection
47
Shaft Seal
48
Intermediate Chamber (Quench)
48
Maintenance Openings
49
Design and Mounting Position
50
Pipe Connections on Inlet and Outlet
51
Units / Drive Options
52
Options and Accessories
53
Operating Principle
54
Technical Data
55
Dimensions
56
Performance Data and Maximum Loads
61
Product Description
62
Transportation, Storage and Installation
66
Transportation
66
As-Delivered Condition
68
Storage and Interim Storage
69
Storage
69
Storage Conditions
69
Interim Storage
71
Installation
72
Preparation for Installation
73
Setup
73
Installing the Inlet and Outlet
78
Liquid Phase Outlet
83
Electrical Connection
84
Connection of Pneumatic Unit
86
Checks before Commissioning
87
Checking Smooth Running Following Storage and Long Downtimes
88
Checking Readiness for Operation
89
Checking the Direction of Rotation
91
Operation
93
Commissioning
95
Operation with Control Unit
98
Operation Without Control Unit
98
Complete Commissioning
99
Continuous Operation
99
Downtimes
100
Downtimes - Operation with Control Unit
100
Downtimes - Operation Without Control Unit
101
Emergency Shut-Down
102
Malfunctions
103
Measures Following on Demand Work
108
Maintenance and Repairs
109
Risk of Burns
110
Machine Care
111
Cleaning the Outside
113
Pressure Relief
114
Internal Cleaning
116
Maintenance and Inspection
120
Maintenance and Inspection Plan
120
Lubricant Fill Level and Changing the Lubricants
123
Fill Quantity
126
Lubricating the Adjustment Mechanism and the Bearing
127
Repairs
128
Notes on Repair Work
129
Removing/Repairing the Clamping Unit
131
Replacing the Mechanical Seal
137
Changing the Multi Disc Plate
146
Changing the Filter Press Channel
150
Replacing the Wedge Wire Screen
153
Replacing the Brush Auger
157
Modifying the Position of the Auger Adapters
164
Other Repairs
167
Maintenance Instructions for Special Equipment
167
Measures Following Repair and Maintenance Work
168
Queries
169
Disposal
170
Environmental Protection
170
Oil, Oily Waste and Grease
170
Plastics
170
Metals
171
Electrical and Electronic Waste
171
Final Decommissioning
171
Accessories
172
Frequency Converter
172
Control Unit
173
Fill Level Sensor for Conical Piles
173
Level Indicator
173
Appendix
174
Data Sheet
174
Wear Parts
174
Assembly Drawing
177
Spare Parts List
180
Tools / Installation Aid
184
Checklist for Commissioning
186
EU Declaration of Conformity / EU Declaration of Incorporation
188
EU Declaration of Conformity
188
EU Declaration of Incorporation
189
Declaration of Conformity / UK - Declaration of Incorporation
190
Declaration of Conformity
190
Declaration of Incorporation
191
Additional Documentation
192
Supplier Documentation
192
Technical Data (Maintenance)
193
Lubricants - Fill Levels
193
Tightening Torques (Guidelines)
194
Index
195
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Borger Bioselect RC 40 Specifications
General
Brand
Borger
Model
Bioselect RC 40
Category
Water Filtration Systems
Language
English
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