Borger Bioselect RC 40 - Checklist for Commissioning

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9.5 Checklist for commissioning

This checklist can be used as an additional aid when commis-

sioning a Börger machine. It is not a substitute for careful reading

of the operating manual before commissioning the unit.

Appendix

BA-RC40_EN, 17.01.2024www.boerger.de / www.boerger.com186

Main Page

Product Specifications3
Table of Contents4
General Information8
Introduction8
Notes on Copyrights and Property Rights8
Information for the Operator9
Training and Instruction10
Sample Training Topics10
Safety13
General Information13
Notes on Signs and Symbols13
Proper Use15
Residual Risk17
Qualifications for Operating Personnel22
Personal Protective Equipment25
Securing the Machine against Restart26
Description of the Safety Equipment27
Emergency Stop27
Clamping Unit Cover27
Counter Bearing Cover28
Intermediate Chamber28
Optional Monitoring Devices29
Markings and Signs29
Markings and Signs to be Attached by the Operator30
Safety Instructions for Operating Personnel31
General Work on the Börger Machine32
Work on the Electrical System34
Safety Instructions for Maintenance and Rectifying Malfunctions37
Information on Special Dangers43
Oil, Grease and Other Chemical Substances43
Noise43
Product Description44
Construction of the Börger Machine44
Feed Unit46
Separating and Conveying Unit46
Compactor and Clamping Unit46
Drive Connection47
Shaft Seal48
Intermediate Chamber (Quench)48
Maintenance Openings49
Design and Mounting Position50
Pipe Connections on Inlet and Outlet51
Units / Drive Options52
Options and Accessories53
Operating Principle54
Technical Data55
Dimensions56
Performance Data and Maximum Loads61
Product Description62
Transportation, Storage and Installation66
Transportation66
As-Delivered Condition68
Storage and Interim Storage69
Storage69
Storage Conditions69
Interim Storage71
Installation72
Preparation for Installation73
Setup73
Installing the Inlet and Outlet78
Liquid Phase Outlet83
Electrical Connection84
Connection of Pneumatic Unit86
Checks before Commissioning87
Checking Smooth Running Following Storage and Long Downtimes88
Checking Readiness for Operation89
Checking the Direction of Rotation91
Operation93
Commissioning95
Operation with Control Unit98
Operation Without Control Unit98
Complete Commissioning99
Continuous Operation99
Downtimes100
Downtimes - Operation with Control Unit100
Downtimes - Operation Without Control Unit101
Emergency Shut-Down102
Malfunctions103
Measures Following on Demand Work108
Maintenance and Repairs109
Risk of Burns110
Machine Care111
Cleaning the Outside113
Pressure Relief114
Internal Cleaning116
Maintenance and Inspection120
Maintenance and Inspection Plan120
Lubricant Fill Level and Changing the Lubricants123
Fill Quantity126
Lubricating the Adjustment Mechanism and the Bearing127
Repairs128
Notes on Repair Work129
Removing/Repairing the Clamping Unit131
Replacing the Mechanical Seal137
Changing the Multi Disc Plate146
Changing the Filter Press Channel150
Replacing the Wedge Wire Screen153
Replacing the Brush Auger157
Modifying the Position of the Auger Adapters164
Other Repairs167
Maintenance Instructions for Special Equipment167
Measures Following Repair and Maintenance Work168
Queries169
Disposal170
Environmental Protection170
Oil, Oily Waste and Grease170
Plastics170
Metals171
Electrical and Electronic Waste171
Final Decommissioning171
Accessories172
Frequency Converter172
Control Unit173
Fill Level Sensor for Conical Piles173
Level Indicator173
Appendix174
Data Sheet174
Wear Parts174
Assembly Drawing177
Spare Parts List180
Tools / Installation Aid184
Checklist for Commissioning186
EU Declaration of Conformity / EU Declaration of Incorporation188
EU Declaration of Conformity188
EU Declaration of Incorporation189
Declaration of Conformity / UK - Declaration of Incorporation190
Declaration of Conformity190
Declaration of Incorporation191
Additional Documentation192
Supplier Documentation192
Technical Data (Maintenance)193
Lubricants - Fill Levels193
Tightening Torques (Guidelines)194
Index195

Borger Bioselect RC 40 - Checklist for Commissioning

Table of Contents