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Bosch CRI 848H User Manual

Bosch CRI 848H
380 pages
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CRI/CRIN 848H
de
Originalbetriebsanleitung
Prüfsatz zur Überprüfung von Common
Rail Injektoren
en
Original instructions
Test set for testing common rail
injectors
fr
Notice originale
Kit d’essai pour le contrôle des
injecteurs Common Rail
es
Manual original
Juego de comprobación para la com-
probación de inyectores de rail común
it
Istruzioni originali
Kit di prova per il controllo degli
iniettori Common Rail
nl
Oorspronkelijke gebruiksaanwijzing
Testset voor Common Rail
injectoren
pt
Manual original
Conjunto de teste para verificar
injetores Common Rail
tr
Orijinal işletme talimatı
Common Rail enjektörlerinin kontrolü
için test seti

Table of Contents

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Bosch CRI 848H Specifications

General IconGeneral
BrandBosch
ModelCRI 848H
CategoryTest Equipment
LanguageEnglish

Summary

Symbols Used

Documentation and Product Symbols

Explains warning notices, their structure, meaning, and symbols found in the documentation and on the product.

User Information and Safety

Important Notes, Safety, and EMC Compliance

Covers essential safety instructions, notes on operation, and electromagnetic compatibility.

Product Description

Intended Use

Describes the CRI/CRIN 848H tester set's purpose for checking common rail injectors.

Prerequisites

Outlines the necessary test equipment and setup required for the CRI/CRIN 848H.

Training Requirements

Specifies that users must be trained in operation, checking, and repair of common rail injectors.

User Group

Defines the CRI/CRIN 848H operation by specialist personnel instructed in diesel testing.

Delivery Specification

Details the components included in the delivery based on the version ordered.

General Overview

Illustrates and describes the general setup of the EPS 708 test bench.

Tester Set Components

Lists and describes the various key components of the tester set, such as clamping devices and adapters.

Clamping Device

Explains the clamping device for mounting injectors on EPS 708/EPS 815.

Injector Holder

Describes the injector holder and how to attach and clamp the injection chamber.

Holding Device

Details the holding device 1 685 200 149 for injector support during clamping.

Retaining Plate

Explains the use of retaining plates for clamping commercial vehicle injectors.

Connection Adapter

Describes the connection adapter for supplying test oil to commercial vehicle injectors.

High Pressure Pump

Explains the function of the high-pressure pump in supplying test oil to injectors.

Control Electronics

Describes how trigger electronics generate triggering profiles for injector actuation.

Adapter Lead

Details the adapter leads used for the electrical connection of injectors.

High-Pressure Hose (Special Accessory)

Describes the high-pressure hose and test pressure line included in the parts kit.

High-Pressure Hose 1 680 712 325

Specifies the high-pressure hose for connecting the distributor rail to the high-pressure rail.

Hose Line for Return Quantity

Details the hose lines required for connecting the tester set to the EPS 815.

Hose Line for Injection Quantity

Explains the connection of the injected quantity hose to the injection chamber.

Return Hose 1 680 712 371

Describes the return hose used for commercial vehicle common rail injectors.

Return Adapter for Passenger Vehicle Injectors

Explains how to attach the return adapter to the injector for return quantity.

Return Adapter for Commercial Vehicle Injectors (Hose Connection)

Describes the return adapter for injectors with two return connections.

Return Adapter for Commercial Vehicle Injectors (Threaded Connection)

Details the return adapter for injectors with a bolted return connection.

Test Pressure Line

Explains the connection and handling of test pressure lines.

Initial Startup Procedures

Clamping High-Pressure Pump

Step-by-step guide for clamping the high-pressure pump onto the EPS 708 or EPS 815.

Hydraulic Connection of High-Pressure Pump

Details the hydraulic connection of the high-pressure pump to the high-pressure rail.

Fitting Frame

Instructions for fitting the frame onto the EPS 708 and EPS 815 test benches.

Hydraulic Connection of Clamping Device

Explains how to hydraulically connect the clamping device to the high-pressure rail.

Fitting Trigger Electronics

Step-by-step guide for mounting and securing the trigger electronics.

Electrical Connection of Clamping Device

Describes the electrical connections for the clamping device on EPS 708 and EPS 815.

Fitting Injector Holder

Instructions on how to insert and fasten the injector holder in the mount.

Hose 1 680 712 310 Connection

Details the connection of hose 1 680 712 310 to the distributor and return terminal.

Preparing for Testing

Cleaning Instructions for Injectors

Provides detailed procedures for cleaning injectors prior to testing, including ultrasonic cleaning.

Preparing Passenger Vehicle Injectors

Steps for preparing passenger vehicle injectors, including safety warnings and O-ring checks.

Clamping Passenger Vehicle Injectors

Detailed steps for securely clamping passenger vehicle injectors into the test setup.

Connecting the Test Pressure Line

Instructions for connecting the test pressure line to the injector and distributor rail.

Connecting Return Adapter

Explains how to insert and secure the return adapter to the injector return.

Connecting Hose Lines for Quantity Measurement

Guide for connecting return and injection quantity hoses, emphasizing correct channel assignment.

Connecting Injectors Electrically (Passenger Vehicle)

Instructions for electrically connecting passenger vehicle injectors using adapter cables.

Connecting Commercial Vehicle Injectors (External Connections)

Steps for connecting commercial vehicle injectors with external connections.

Preparing Injection Chamber for Commercial Vehicle Injectors

Checking injector nozzle retaining nut shape and selecting guide sleeves for commercial injectors.

Clamping Commercial Vehicle Injectors

Detailed steps for securely clamping commercial vehicle injectors using retaining plates.

Connecting High Pressure Hose (Commercial Vehicle)

Instructions for connecting the high-pressure hose for commercial vehicle injectors.

Attaching Return Adapter (Commercial Vehicle)

Describes how to attach the return adapter to commercial vehicle injectors.

Connecting Hose Lines for Return/Injection Quantity (Commercial Vehicle)

Guide for connecting return and injection quantity hoses for commercial vehicles.

Connecting Injectors Electrically (Commercial Vehicle)

Instructions for electrically connecting commercial vehicle injectors using adapter cables.

Connecting Commercial Vehicle Injectors (Internal Connections)

Details fitting the connection adapter for commercial vehicle injectors with internal connections.

Fitting Connection Adapter (Commercial Vehicle)

Describes fitting the connection adapter for commercial vehicle injectors with internal connections.

Preparing Injection Chamber (Commercial Vehicle)

Selecting guide sleeves and preparing the injection chamber for commercial vehicle injectors.

Clamping Commercial Vehicle Injector (Internal Connections)

Steps for clamping commercial vehicle injectors with internal connections.

Connecting High Pressure Hose (Internal Connections)

Instructions for connecting the high-pressure hose for injectors with internal connections.

Connecting Hose Lines for Return/Injection Quantity (Internal Connections)

Guide for connecting return and injection quantity hoses for injectors with internal connections.

Connecting Injectors Electrically (Internal Connections)

Instructions for electrically connecting injectors with internal connections.

Operation

Switching On the Test System

Procedures for switching on the EPS 708 and EPS 815 test benches and software.

Injector Testing Procedures

Detailed steps for performing injector testing, including sequence selection and starting.

Performing Leakage Test

Instructions for conducting a leakage test on injectors and handling detected leaks.

Metering Test Steps

Essential test steps for injector tempering and conditioning for accurate measurements.

Ending Injector Test

Procedure for finishing the injector test and calling up the results log.

Fault Messages and Troubleshooting

System Malfunctions and Fault Messages

Explains how system malfunctions are displayed and cleared via fault messages.

Fault Message Table and Remedial Measures

Lists common fault messages, their information, and corresponding remedial actions.

Maintenance and Service

Service Intervals and Hose Maintenance

Covers service intervals, checking hoses, and replacing high-pressure hoses.

Service Parts and Wear Items

Lists part numbers for components subject to wear and recommended for service.

Decommissioning and Disposal

Change of Location and Transport

Instructions for handing over and transporting the CRI/CRIN 848H unit.

Disposal of Substances Hazardous to Water

Procedures for safe disposal of water-hazardous substances like test oil.

Disposal and Recycling of CRI/CRIN 848H

Guidelines for dismantling, sorting, and recycling the CRI/CRIN 848H and its accessories.

Technical Data

System Specifications and Values

Provides detailed technical specifications for the CRI/CRIN 848H system.

Glossary of Abbreviations

Abbreviations Used in Instructions

Lists and defines abbreviations commonly used throughout the manual.

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