Buell P3 - Page 186

2007 Buell P3: Engine 3-3
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Table 3-9. Cylinder Specifications
CYLINDER NEW COMPONENTS SERVICE WEAR LIMITS
inches mm inches mm
Taper 0.002 0.051
Out of round 0.003 0.076
Warpage
(gasket surfaces)
Top 0.006 0.152
Base 0.008 0.203
Bore diameter
± 0.0002 in.
OS=over size
Standard 3.4978 88.8441 3.5008 88.9203
0.005 OS 3.502 88.951 3.5050 89.0270
0.010 OS 3.507 89.078 3.5100 89.1540
0.020 OS 3.517 89.332 3.5200 89.4080
0.030 OS 3.527 89.586 3.5300 89.6620
Table 3-10. Connecting Rod Specifications
CONNECTING ROD NEW COMPONENTS SERVICE WEAR LIMITS
inches mm inches mm
Piston pin fit (loose) 0.00125-0.00175 0.03175-0.04445 0.00200 0.05080
Side play between flywheels 0.005-0.025 0.127-0.635 0.030 0.762
Fit on crankpin (loose) 0.0004-0.0017 0.0102-0.0432 0.0027 0.0686
Connecting rod race ID 1.6245-1.6250 41.2623-41.2750 1.6270 41.3258
Table 3-11. Hydraulic Lifter Specifications
HYDRAULIC LIFTER NEW COMPONENTS SERVICE WEAR LIMITS
inches mm inches mm
Fit in guide 0.0008-0.0020 0.0203-0.0508 0.0030 0.0762
Roller fit 0.0006-0.0010 0.0152-0.0254 0.0015 0.0381
Roller end clearance 0.008-0.022 0.203-0.559 0.026 0.660
Table 3-12. Oil Pump Specifications
OIL PUMP NEW COMPONENTS SERVICE WEAR LIMITS
Oil pressure 1000 RPM 7-12 PSI 48-83 KPa
2500 RPM 10-17 PSI 69-117 KPa
Shaft to pump clearance 0.0025 in. 0.0635 mm
Feed/scavenge inner/outer gerotor
clearance
0.003 in. 0.076 mm 0.004 in. 0.102 mm
Table 3-13. Gearcase Specifications
GEARCASE NEW COMPONENTS SERVICE WEAR LIMITS
inches mm inches mm
Cam gear shaft in bushing (loose) 0.0007-0.0022 0.0178-0.0559 0.003 0.076
Cam gear shaft end play (min) 0.005-0.024 0.127-0.610 0.025 0.635
Intake cam gear shaft end play
(min)
0.006-0.024 0.152-0.610 0.040 1.016