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Cellwatch Frontier - User Manual

Cellwatch Frontier
125 pages
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System Installation
& User Manual
VERSION 4.0.0

Table of Contents

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Summary

Section I - Installation Guide

Introduction

Overview of the manual's scope and content, including the Cellwatch Frontier unit.

Important Safety Information

Crucial safety precautions and warnings for the installation and operation of the equipment.

Frontier Hardware Specifications

Detailed technical specifications for the Frontier hardware, including power, dimensions, and capacity.

DCM Specifications

Technical specifications for Data Collection Modules (DCM) 5, DCM6-L, DCM6-H, and DCM6-R.

Mounting Options

Information on available mounting configurations for the Frontier system, including wall and rack mounts.

Frontier Back Panel

Details on the back panel of the Frontier system, including input connections and port configurations.

Temperature Probe (TP)

Details on temperature probes, including wiring and their function as ambient temperature sensors.

Installation: Data Collection Modules (DCM)

Guidance on the mounting, placement, and installation of Data Collection Modules (DCM) hardware.

Tabbing the Battery

Instructions on properly tabbing battery terminals for DCM connections, including washer types and placement.

Connecting a DCM

Detailed instructions and diagrams for connecting Data Collection Modules (DCM) to the battery system.

Configuring Frontier Electrolyte Level Detectors (FEDs)

Steps for configuring and adding FED units to the Frontier system via the Battery Design wizard.

Calibration

Procedure for calibrating FED units to accurately detect low electrolyte levels in battery containers.

Configuration Build Examples

Practical examples demonstrating how to build battery configurations for common system setups.

Standard System with FEDs

Example configuration for a standard system with FEDs, including batteries, probes, and DCMs.

Battery Configuration Troubleshooting

Guidance on resolving common issues encountered during battery configuration and setup.

Section II - User Guide

Introduction

Overview of the user guide's focus on the web-based graphical user interface (GUI) functionality.

Connecting to Frontier

Instructions on accessing the Frontier unit via web interface using IP address or USB service port.

Home Page

Description of the Home page, displaying pertinent battery information and alarm status.

Alarm Viewer

How to view, sort, filter, and export logs of past and present alarm events in the Frontier system.

History Graphing

Guidance on accessing and displaying historical data, including types of graphs and data sources.

Frontier Settings

Overview of configuration options available in the Settings menu for alarm limits and diagnostics.

Battery Design

Process for creating or editing a battery configuration, including answering hardware and connection questions.

Network Settings

Configuration of IP settings, NTP servers, and network protocols for the Frontier device.

Configure TPs

Settings for configuring temperature probes, including setting labels and offset values.

Configure CTs

Configuration of current transducer (CT) settings for monitoring discharge and charge events.

String;Channel Alarms

Setting alarm limits for voltage, ohmic value, and temperature for strings and individual channels.

Data Interpretation

Guidance on interpreting various alarms, including voltage, temperature, and ohmic value alarms.

Section III - Configuration Build and Hardware Integration Guide

Introduction

Detailed guide on building configuration files and setting parameters for Frontier hardware.

Building a Battery Configuration

Walkthrough of the Battery Design wizard to create a configuration file for the Frontier system.

Hardware

Answering questions about probes, straps, and digital input bits to define system parameters.

Batteries

Terminology and settings related to batteries, strings, and monitoring points within the system.

Strings

Configuration options for strings, including assigning probes, transducers, and digital input bits.

Channel Map

Specifying each channel's assignment as cell, strap, or cable for accurate monitoring.

Electrolyte Level Detectors (FEDs)

Settings for FED units, including string coverage, number of FEDs, and per-channel assignments.

Saving your configuration

Procedure for saving the battery configuration and managing historical data.

Configuring Temperature Probes (TP)

Steps for configuring temperature probe ports and assigning them to specific strings.

Configuring Current Transducers (CT)

Settings for current transducers, including terminology, types, capacity, and assignment.

Battery Configuration Troubleshooting

Troubleshooting common errors in battery configuration, such as incorrect DCM counts or readings.

Incorrect Number of DCMs

Resolving errors where the number of detected DCMs does not match the configuration file.

CT Readings Incorrect

Steps to diagnose and correct inaccurate readings from current transducers (CTs).

Section IV - Integration Guide

Introduction

Guide to integrating the Frontier device into SCADA, BMS, and other data acquisition environments.

Integration: Modbus TCP;IP

Information on integrating Frontier into building management or SCADA systems using Modbus TCP/IP.

Integration: SNMP

Configuring SNMP for transporting battery data and system information over UDP.

General

Enabling SNMP service, selecting versions, and downloading the Management Information Base (MIB).

SNMPv2 c

Configuration options for Community-Based SNMP version 2, including read community and trap recipients.

SNMPv3

Enabling SNMP version 3 with User-based Security Model (USM) for enhanced security.

Integration: DNP3

Configuring DNP3 for sending data to SCADA or other data acquisition systems.

General

Enabling DNP3 service and configuring the number of concurrent masters and advanced settings.

Master

Options for configuring master stations (Primary/Secondary), including link and IP settings.

Integration: Cellwatch Central

Configuring the Frontier system to communicate with an existing Cellwatch Central server.

Cellwatch Frontier Specifications

General IconGeneral
Battery Types SupportedNiCd, Li-ion
String Voltage MonitoringYes
Ambient Temperature MonitoringYes
Communication ProtocolsModbus, SNMP
Web InterfaceYes, for configuration and monitoring
Temperature Range-20°C to +80°C