DAELIM DAYSTAR Service Manual

6-2
Clutch, Gearshift
Troubleshooting
Clutch operation problem can be corrected by
adjusting a cable free play.
Clutch lever pull too hard
● Damaged, clogged or sticking clutch cable
● Damaged lifter mechanism
● Damaged clutch lifter plate bearing
● Incorrect wiring of clutch cable
Clutch slips
● Too big clutch lever free play
● Clutch plate warpage
● Clutch lock nut loose
● High fluid level or high fluid weight
Clutch disengages
● Sticking lifter hydraulic system
● Worn disks
● Weak spring
● Too small clutch lever free play
Difficult to thrust the gear level
● Incorrect clutch adjustment(too big free play)
● Bent shift fork
● Bent shift fork shaft
● Damaged gear shift spindle
● Damaged shift drum guide groove
● Damaged shift drum guide pin
Gear jumps out
● Worn gear dog
● Bent shift fork shaft
● Damaged shift drum stopper
● Worn shift drum guide groove
● Worn gear shift fork groove
6-2

DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers