DAELIM DAYSTAR Service Manual

6-12
Clutch, Gearshift
R. Crankcase Cover
Installation
● Remove the gasket from the crank case
surface.
● Install the dowel pins and a new gasket.
● Install the right crank case cover, aligning the
spline of the crank shaft and with the oil pump
shaft spline.
• If any difficulty is encountered in joining the
crank shaft spline to the oil pump shaft spline,
remove the crankshaft hole cap, then install the
right crank case cover while turning the
crankshaft to the right slowly.
● Install the clutch cable holder and crank case
cover bolt.
Torque: 1.1kgf-m(11N.m)
● Install the clutch cable into the clutch cable
holder.
● Align the end of the cable with the clutch arm.
● Check the clutch cable free play(⇨ 3-12)
● Install the kick starter pedal and tighten the
bolt.
Torque: 2.2kgf-m(22N.m)
● Fill the crankcase with the recommended
oil (⇨ 2-3)
Dowel Pin
Dowel Pin
Dowel Pin
Dowel Pin
Dowel Pin
Dowel PinDowel Pin
Dowel Pin
Dowel Pin
Dowel Pin
Dowel Pin
Dowel Pin
Dowel Pin
Clutch Cable Holder
Clutch Cable Holder
Clutch Cable Holder
Clutch Cable Holder
Clutch Cable Holder
Clutch Cable HolderClutch Cable Holder
Clutch Cable Holder
Clutch Cable Holder
Clutch Cable Holder
Clutch Cable Holder
Clutch Cable Holder
Clutch Cable Holder
R. Crank Case Cover
R. Crank Case Cover
R. Crank Case Cover
R. Crank Case Cover
R. Crank Case Cover
R. Crank Case CoverR. Crank Case Cover
R. Crank Case Cover
R. Crank Case Cover
R. Crank Case Cover
R. Crank Case Cover
R. Crank Case Cover
R. Crank Case Cover
Kick Starter Pedal
Kick Starter Pedal
Kick Starter Pedal
Kick Starter Pedal
Kick Starter Pedal
Kick Starter PedalKick Starter Pedal
Kick Starter Pedal
Kick Starter Pedal
Kick Starter Pedal
Kick Starter Pedal
Kick Starter Pedal
Kick Starter Pedal
NOTE

DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers