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RHINO2
Dynamic RHINO2 User Manual
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Chapter 3
:
Inst
allation and Testing
26
Example of Charger S
ocket wiring for an
Off-b
oard charger (s
hown using the tiller c
onnector)
Note:
The inhibit pin is a Multi-function input and can be used for an alterna
tive function if
a charger is not plugged into this pin.
Warning:
A suitable fuse, with a maximum rating of 8A, must be installed in the Battery
Positive wire to protect the scooter
’s
wiring. Connect the fuse as close as practical
to the controller connector to minimise the length of unprotected wiring.
25
27
Table of Contents
About this Manual
2
Contents
3
1. Introduction to the RHINO2
7
2. Specifications
9
2.1 Electrical Specifications
9
2.2 Physical Specifications
10
3. Installation and Testing
11
3.1 Mounting
11
3.1.1 General Mounting Conditions
11
3.1.2 Mounting Orientation
12
3.2 Attaching the terminal cover
13
3.3 Connections and Wiring
14
3.3.1 General Wiring Recommendations
14
3.3.2 Wiring Diagram for DS90 and DS120
16
3.3.3 Wiring Diagram for DS160
16
3.3.4 Wiring Diagram for DS90-ACT and DS120-ACT
17
3.3.5 Wiring Diagram for DS160-ACT
17
3.4 Battery Connections
18
3.5 Motor Connections
20
3.5.1 Motor Protection
21
3.5.2 Motor Testing
22
3.6 Park Brake Connections
22
3.6.1 Park Brake Testing
24
3.7 Battery Charging and Programming Connections
24
3.7.1 Battery charger connections
25
3.7.2 Programmer Connections
27
3.8 Actuator / Seat Lift Wiring (DS90-ACT, DS120-ACT, DS160-ACT)
28
3.8.1 Overview
28
3.8.2 Wiring
28
3.9 Tiller Connector
31
3.10 Throttle Configuration
32
3.10.1 ISO7176-14 2008 requirements
32
3.10.2 Single throttle wiper
33
3.10.2.1 Additional hardware to comply with ISO7176-14 2008
33
3.10.3 Neutral Detect
34
3.10.3.1 Installation of a Neutral Detect switch
35
3.10.4 Two throttle wipers - mirrored
36
3.10.5 Throttle Calibration
36
3.10.6 Speed Limit Pot Connections
37
3.10.6.1 In series with the throttle wiper
37
3.10.6.2 In parallel with the throttle
37
3.10.7 Alternative Speed Reduction Options
39
3.10.8 Tiller Battery Supply
40
3.10.9 Key Switch Input
41
3.10.10 Status Indicator Output
41
3.10.11 Beeper Output
42
3.10.12 Battery Gauge Output
42
3.10.13 Brake and Reversing Lights
43
3.11 Multi-function Pins
44
3.11.1 Multi-function Inputs
44
3.11.1.1 Active States
46
3.11.1.2 Slows to
47
3.11.1.3 Latches
47
3.11.1.4 Flashes
47
3.11.2 Multi-function Outputs
48
3.12 Testing
49
4. Programming the Rhino2
50
4.1 The Hand Held Programmer (HHP)
51
4.1.1 Programming menu
52
4.1.1.1 Profile 1/2
52
4.1.1.2 Non-profiled
53
4.1.1.3 Throttle calibration
54
4.1.2 Diagnostics menu
56
4.1.3 Technician menu
57
4.2 Dynamic Wizard
58
4.2.1 Software revisions
58
4.3 Parameter List
59
4.4 Parameter Descriptions
63
4.4.1 User Personalisation
63
4.4.1.1 Sleep Timer
63
4.4.1.2 Wakeup Style
63
4.4.1.3 Swap Throttle Direction
64
4.4.1.4 Enable Beeper
64
4.4.1.5 Flash Code Beeper
64
4.4.1.6 Sleep Beeper
65
4.4.1.7 Motion Beeper
65
4.4.1.8 Reversing Beeper
65
4.4.1.9 Beeper Timing
65
4.4.1.10 Deep Discharge Beeper
66
4.4.1.11 Sleep on Fault or Inhibit
66
4.4.1.12 Power Off after Sleep
66
4.4.2 Throttle Configuration
67
4.4.2.1 Throttle Type
67
4.4.2.2 Throttle Input
67
4.4.2.3 Throttle Neutral Offset
68
4.4.2.4 Throttle Full Scale Deflection
68
4.4.2.5 Throttle Response
69
4.4.2.6 Throttle Dead-band
69
4.4.2.7 Throttle Testing
70
4.4.2.8 Maximum Throttle Voltage
70
4.4.2.9 Throttle OONAPU Testing
71
4.4.2.10 Throttle Fault Non Latching
71
4.4.2.11 Speed Limit Pot
72
4.4.2.12 Slam Brake
73
4.4.2.13 Enable SRW Open Circuit Testing
73
4.4.3 Drive Performance
74
4.4.3.1 Maximum Forward Speed
74
4.4.3.2 Forward Acceleration
75
4.4.3.3 Forward Deceleration
76
4.4.3.4 Maximum Reverse Speed
77
4.4.3.5 Reverse Acceleration
77
4.4.3.6 Reverse Deceleration
78
4.4.3.7 Minimum Forward Speed
78
4.4.3.8 Minimum Reverse Speed
79
4.4.3.9 Soft Start Period
79
4.4.3.10 Soft Finish
80
4.4.3.11 Emergency Deceleration
80
4.4.3.12 Slam Braking
81
4.4.3.13 Push Speed
81
4.4.3.14 Roll-away Speed
82
4.4.3.15 Speed Reduction Wiper (SRW) parameters
82
4.4.3.16 SRW Scaling Resistor (Ohm)
83
4.4.4 OEM Drive Limits
84
4.4.4.1 Maximum Forward Speed Limit
84
4.4.4.2 Maximum Reverse Speed Limit
84
4.4.4.3 Minimum Forward Speed Limit
84
4.4.4.4 Minimum Reverse Speed Limit
84
4.4.4.5 Acceleration Limit
84
4.4.4.6 Deceleration Limit
84
4.4.5 Motor Management
85
4.4.5.1 Motor Protection
85
4.4.5.2 Motor Protection Parameters
85
4.4.5.3 ThermalRollbackStart / End
86
4.4.5.4 Motor Reverse
86
4.4.5.5 Load Compensation
86
4.4.5.6 Maximum Load Compensation
88
4.4.5.7 Load Compensation Damping
88
4.4.5.8 Remembered Load Compensation
89
4.4.5.9 Current Limit
89
4.4.5.10 Boost Current/ Boost Time
90
4.4.5.11 Stall Timeout
90
4.4.5.12 Motor Testing
92
4.4.5.13 Maximum Motor Voltage
92
4.4.6 Park Brake Management
93
4.4.6.1 Park Brake Testing
93
4.4.6.2 Park Brake Neutral Delay
93
4.4.6.3 Park Brake Release Delay
94
4.4.7 Battery Management
95
4.4.7.1 Overvoltage Rollback
95
4.4.7.2 Undervoltage Rollback
95
4.4.7.3 Battery Gauge Minimum/Maximum
96
4.4.7.4 Battery Gauge Warning
97
4.4.7.5 Battery Cut-Off Voltage
97
4.4.7.6 Battery Gauge Dead-band
97
4.4.7.7 Battery Gauge Sensitivity
98
4.4.8 System Options
99
4.4.8.1 Service Scheduler
99
4.4.8.2 Actuator Time-Out
99
4.4.9 Multi-function Inputs Configuration
100
4.4.9.1 Pin [X] Function
100
4.4.9.2 Active States
103
4.4.10 Multi-function Outputs Configuration
104
4.4.10.1 Flash Code Type
104
4.4.10.2 Pin 3/11 Function
105
4.4.10.3 Pin 10 Function
107
4.4.10.4 Key Switch Status LED
107
5. Diagnostics
108
5.1 Introduction
108
5.2 Flash Code Display
108
5.2.1 Scooter / R-Series Flash Codes*
109
5.2.2 SHARK Flash Codes
110
5.2.3 Type 3 Flash Codes
111
5.2.4 Type 4 Flash Codes
111
5.3 Diagnostics Tools
112
5.4 HHP Fault Codes with sub codes
113
5.5 Advanced Diagnostics Logs
115
5.6 Service Scheduler
116
6. Appendices
117
6.1 Neutral Detect Active States
117
6.2 Accessories + Parts List
118
6.3 Intended Use and Regulatory Statement
120
6.4 Service life
120
6.5 Maintenance
121
6.6 Warranty
121
6.7 Safety and Misuse Warnings
122
6.8 Electromagnetic Compatibility (EMC)
124
6.9 Environmental statement
124
7. Index
125
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Dynamic RHINO2 Specifications
General
Brand
Dynamic
Model
RHINO2
Category
Controller
Language
English
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