Dynamic RHINO2 User Manual

3
Contents
1. Introduction to the RHINO2 ............................................ 7
2. Specifications .................................................................. 9
2.1 Electrical Specifications ........................................................................ 9
2.2 Physical Specifications ........................................................................ 10
3. Installation and Testing ................................................. 11
3.1 Mounting ............................................................................................... 11
3.1.1 General Mounting Conditions ................................................ 11
3.1.2 Mounting Orientation .............................................................. 12
3.2 Attaching the terminal cover ............................................................ 13
3.3 Connections and Wiring ..................................................................... 14
3.3.1 General Wiring Recommendations ....................................... 14
3.3.2 Wiring Diagram for DS90 and DS120 ...................................... 16
3.3.3 Wiring Diagram for DS160 ........................................................ 16
3.3.4 Wiring Diagram for DS90-ACT and DS120-ACT .................... 17
3.3.5 Wiring Diagram for DS160-ACT ............................................... 17
3.4 Battery Connections ........................................................................... 18
3.5 Motor Connections ............................................................................. 20
3.5.1 Motor Protection ....................................................................... 21
3.5.2 Motor Testing ............................................................................. 22
3.6 Park Brake Connections ..................................................................... 22
3.6.1 Park Brake Testing ..................................................................... 24
3.7 Battery Charging and Programming Connections ........................ 24
3.7.1 Battery charger connections ................................................. 25
3.7.2 Programmer Connections....................................................... 27
3.8 Actuator / Seat Lift Wiring (DS90-ACT, DS120-ACT, DS160-ACT) ... 28
3.8.1 Overview .................................................................................... 28
3.8.2 Wiring .......................................................................................... 28
3.9 Tiller Connector .................................................................................... 31
3.10 Throttle Configuration ......................................................................... 32
3.10.1 ISO7176-14 2008 requirements ................................................ 32
3.10.2 Single throttle wiper .................................................................. 33
3.10.2.1 Additional hardware to comply with ISO7176-14 2008 ........... 33
3.10.3 Neutral Detect .......................................................................... 34
3.10.3.1 Installation of a Neutral Detect switch ....................................... 35
3.10.4 Two throttle wipers - mirrored ................................................. 36
3.10.5 Throttle Calibration ................................................................... 36
3.10.6 Speed Limit Pot Connections ................................................. 37
3.10.6.1 In series with the throttle wiper .................................................... 37
3.10.6.2 In parallel with the throttle ............................................................ 37
3.10.7 Alternative Speed Reduction Options .................................. 39
3.10.8 Tiller Battery Supply ................................................................... 40
3.10.9 Key Switch Input ....................................................................... 41
3.10.10 Status Indicator Output ...................................................... 41
3.10.11 Beeper Output ..................................................................... 42

Dynamic RHINO2 Specifications

General

Brand	Dynamic
Model	RHINO2
Category	Controller
Language	English