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Electrovert Bravo 8105 - User Manual
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Bravo 8105
®
CONVECTION REFLOW SYSTEM
PROGRAMMING AND OPERATIONS GUIDE
Bravo™ 8105 Technic
al Manual P/N 110–00–0
Bravo™ 8105 Programming and Operations
Guide P/N 3–9317–372–0
0–0
2
Table of Contents
Main Page
Preface
5
Customer Support Structure
5
Introduction
5
Main Offices
5
Regional Service Centers (USA)
5
International Service Centers
5
Before You Call
8
Machine Serial Tag
8
Table of Contents
9
Chapter 1 : Safety Information
17
Hot Surface Hazards
17
Fire and Smoke Hazard
18
Electrical Hazards
19
Mechanical Hazards
20
Breathing Hazards
21
Inerting Hazards
22
Asphyxiation Hazard
22
Compressed Gas Hazard
22
Other Hazards
23
Heavy Objects
23
Skin Irritation
23
Recommended Precautions
24
Safety Lock-Out Tag-Out Procedures
24
No Smoking
24
Fire Extinguisher
24
Flammables
24
Electrical Precautions
24
Sound Level
25
Safety Perimeter
25
Chemical Precautions
26
Protective Gear
26
Exhaust Ventilation
26
Document Reference
26
Good Housekeeping
26
Attach Facility Lock-Out Tag-Out Device
28
Attach Machine Lock-Out Tag-Out Device
29
Perform Required Task
30
Remove Lock-Out Tag out Devices
31
Chapter 2: Technical Data
33
Facility Requirements and Specifications
34
Exhaust Requirements
34
Electrical Information
35
Standard Power Specifications
35
Start up Power Requirements Table
35
Process Ready Power Requirements Table
35
Electrical Codes and Compliance
36
Underwriters Laboratory (UL)
36
CE Compliance
36
Forced Convection Heating Module Table
37
Convection Blower Specifications Table
37
Forced Convection Air Cooling Module Table
38
Cooling Blower Specifications Table
39
Conveyor Module Standard Specifications
39
Conveyor Module Options Specifications
39
Conveyor Specifications Table
40
Physical Characteristics Table
41
Chapter 3 : Software Navigation
44
Standard Machine Software Operation
44
Process Graphic Screen
44
Machine Components
44
Heater Control
44
Conveyor Control
46
Blower Control
47
Process Graphic Screen
49
Nitrogen Controls
49
Software Screen
49
Turning Nitrogen on and off
49
Process Tabular Screen
50
Machine Options Configuration for a Nitrogen Machine
51
Inert Vs. Air Calibrations
51
Coolant Solenoid Control
51
Alarms Configuration for the Nitrogen Machine Option
53
Alarm Event Description
53
Disable Deviation Alarms During Startup
54
Recipe Parameters Unique to Inert Option Configuration
55
Chapter 4: Bravo™ System Operation
57
First Time Power up
57
Powering up the Bravo
58
Machine Start
58
After Power Is Applied
58
Security Access
60
Logging Onto Bravo™ Software
60
Configuring Security Access and Passwords
61
Recipe
63
Setup/Configure
63
Machine Operation
63
Time out in Minutes
64
Changing Passwords
65
Default Names and Passwords Table
65
Changing the Password
66
Changing the User Name
66
Software Representation
66
Sample Access Profiles
67
User Profile: Operator Access
67
User Profile: Maintenance Access
68
User Profile: Process Engineer Profile
69
Starting and Stopping the Bravo™ System
70
AUTO Mode
70
Manual Mode
70
Nitrogen Option On/ off Control
71
Procedure for Turning Nitrogen on
71
Chapter 5: Printed Circuit Board Specification
73
Configuring the Bravo™ for Printed Circuit Boards
73
Entering the PCB Length
73
PCB Width
73
Relative Board
74
Pcbs in Machine
74
Adjusting the Width of the Optional Pin Chain Conveyor
75
Manually Adjusting the Pin Chain Conveyor
75
Adjusting the Pin Chain Conveyor Using the Motorized Width Adjust Option
77
Width Adjust in Process Graphic Screen
77
Width Adjust in Process Tabular
78
Width Adjust in the Setup Screen
78
Chapter 6: Recipes
81
Creating, Editing and Changing Recipes
81
Accessing the Recipe Screen
81
Editing a Recipe
82
Loading a Different Recipe
82
Loading a Different Recipe (Continued)
82
Creating a New Recipe
82
Naming a Recipe
83
Importing the Current Machine States to a Recipe
83
Making a Recipe in the Recipe Editor the Active Recipe in the Machine
83
Chapter 7: Alarms
85
Software Display of Alarms
85
Acknowledging Alarms
86
Alarm History
87
Navigating the Alarm History Window
87
Navigating the Alarm History Window - Continued
88
Determining the Log Content
88
Chapter 8: Setup Screens
91
Alarms Setup
91
Deviations Tab
91
Deviations Alarms Setup Software Screen
91
Standard Tab
92
Standard Alarms Setup Software Screen
93
Thermocouples Tab
94
Thermocouple Alarm Setup Software Screen
94
Options Tab
95
Options Alarms Setup Software Screen
96
PLC Alarms Setup Tab
97
PLC Alarms Setup Software Screen
97
Units Setup
98
Functions Affected by Units Setup
98
Units Setup Software Screen
98
Power Limiting Setup
99
Power Limiting Options
99
Power Limiting Setup Software Screen
99
SMEMA Setup
100
SMEMA Parameters
100
Conveyor Stop Option
100
SMEMA Setup Software Screen
100
Timed Start / Stop Setup
101
Timed Start / Stop Setup Software Screen
101
Motorized Width Option Setup
102
Motorized Width Setup
102
Motorized Width Setup Software Screen
102
Chapter 9: Configuration Screens
103
PC Settings Configuration
104
Comm Port
104
Comm Time out
104
Comm Update Timer
104
Graphic Update Timer
104
Log Alarms
104
Log Actions
105
Log Data Every
105
Pop Alarm Window on Unacked Alarm
105
Options Configuration
106
Software Screen
106
Conveyor
106
Machine
106
Rail
106
Miscellaneous
107
Programmable Output Relay Configuration
108
Software Screen
108
Programmable Events
108
Programmable Events Continued
109
Light Tower Configuration
110
Light Tower Conditions
110
Light Tower Conditions Continued
111
TC Offsets Configuration
112
Using TC Offsets
113
Conveyor Parameters Configuration
114
Conveyor Parameters
114
Conveyor Parameters Continued
115
Miscellaneous Timers Configuration
116
Timers Parameters
116
Timers Parameters Continued
117
Miscellaneous Parameters Configuration
118
Software Screen
118
Parameters
118
Chapter 10: Maint/Diag Screens
119
Thermal Shutdown
120
Locating the Thermal Runaway Alarm Hardware
120
Interpreting the Thermal Runaway Alarm Software
120
Resetting the Circuit
120
PID Tuning
121
Closed Loop Feedback
121
Run Time Timers
122
Functions
122
Maintenance Timers
123
Setting Desired Function
123
Alarm Levels
123
Buzzer / Lamp Test
124
Clear All Pcbs
124
PLC Status
125
Chapter 11: Accomplishing the Reflow Process
127
Understanding Process
127
Board Design, Stencils and Solder Paste
128
Solder Paste Considerations
129
Factors to Consider
129
Before Using Solder Paste
129
Inspection before Reflow
130
After Printing
130
Throughput
131
Determining Throughput
131
Summary of Throughput Calculations
131
The Reflow Profile
132
Profiles and Profiling
132
Profiling Process
132
Process Zones
133
Preheat Zone
133
Thermal Soak Zone
133
Reflow Zone
133
Cooling Zone
134
Process Troubleshooting Table
135
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Electrovert Bravo 8105 Specifications
General
Brand
Electrovert
Model
Bravo 8105
Category
Industrial Equipment
Language
English
Need help?
General
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