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Honeywell 5704 User Manual
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5
MAN0448_Issue 13_01-2010
5704 Control System
005704-M-5001
A03249
MANUAL
CONTENTS
Chapter
1.
SYSTEM CONCEPT
2.
SYSTEM DESCRIPTION
3.
CONTROLS
AND F
ACILITIES
4.
INST
ALLA
TION INSTRUCTIONS
5.
COMMISSIONING
AND MAINTENANCE INSTRUCTIONS
6.
OPERA
TING INSTRUCTIONS
7.
ENGINEER'S OPERA
TING INSTRUCTIONS
8.
SPECIFICA
TION
9.
ORDERING INFORMA
TION
10.
SPECIAL
CONDITIONS
FOR
SAFE
USE
ACCORDING
TO
EC-TYPE
EXAMINA
TION
CERTIFICA
TE
BVS
04
A
TEX
G 001 X
4
6
Table of Contents
Chapter 1 - System Concept
8
System CONCEPT
5
Principal Features
9
Construction
10
Control System
14
Control System
15
System Description
15
Chapter 2 - System Description
16
Table of Contents
16
Introduction
17
Racks
18
Cabinets
20
Four Channel Control Cards
22
General
22
Analogue Output Module
23
Physical Layout
24
Quad Relay Interface Card and Relay Interface Assembly
25
General
25
Quad Relay Interface Card
25
Relay Interface Assembly
28
Expansion Relay Card
31
Engineering Card
32
DC Input Card
34
General
34
DC Input Card Rear Access Connections
35
DC Input Card Front Access Connections
36
Ac to DC Power Supply Units
37
Types of Power Supply Unit
37
Power Supply Unit Upgrades
37
Power Supply Connections
37
8-Way AC to DC Power Supply Unit Layout
38
Sub-Unit Layout
39
Front Panel Blanking Panel
40
Chapter 3 Controls and Facilities
43
Introduction
44
Four Channel Control Card
49
General
49
Liquid Crystal Display
49
Status Leds
52
Reset/Select Push-Button
55
Extraction Slot
56
Display Label and Cover
56
Engineering Card
58
General
58
LED Indicators
58
Engineering Push-Buttons
59
Engineering Serial Port
62
Chapter 4 - Installation Instructions
66
Introduction
68
Unpacking
68
Location
69
Cabling
70
Power Requirements
70
Preliminaries
72
Ventilation
72
Cabinet Installation
73
Panel Installation
75
Rack Installation
77
Sensor Installation
78
General
78
Sensor Line Resistance
79
Cable Resistance Guide
80
Catalytic Sensors
80
20Ma Loop Powered Sensors
81
20Ma Transmitters
81
Sensor Connections
82
12.1 General
82
12.2 Catalytic Sensor Connections
82
12.3 4 - 20Ma Loop Powered Sensor Connections
86
12.4 4 - 20Ma Transmitter Connections
88
Output Connections
104
Relay Output
104
13.2 Analogue Output
105
Remote Input Connections
110
DC Power Connections
112
15.1 General
112
15.2 Individually Powered Control Cards
113
Ac to DC Power Supply Unit Connections
114
Upgrading the Ac to DC Power Supply Units
116
17.1 General
116
8-Way and 16-Way AC to DC Power Supply Unit Upgrade to 100W
119
16-Way AC to DC Power Supply Unit Upgrade to 150W or 200W
120
Chapter 5 - Commissioning and Maintenance Instructions
123
General
124
Start up Procedure
124
Calibration
126
Maintenance
127
Error Codes
128
General
128
Run Time Errors
131
Calibration Errors
134
System Errors
137
Miscellaneous Errors
138
Fault Finding
139
Chapter 6 - Operating Instructions
143
General
144
User Operating Routines
144
Control Card
145
Reset
145
Extended Reset
145
Channel Reset - TWA Calculations
146
Card and Channel Select
146
Deselect
147
Engineering Card
147
General
147
Timeout
148
Bargraph Display
148
Catalytic Sensor Bridge Current
148
View Alarm Level Settings
148
Sensor Signal Monitoring
149
View Clock/Calendar
150
Maintenance Record Printout
151
Chapter 7 - Engineer's Operating Instructions
155
Engineering Operating Routines
156
General
156
Selected Card Operations
157
Unlocking the Engineering Card
157
Channel Inhibit
158
Alarm Configuration and Relay Test
159
Catalytic Sensor Bridge Current Adjustment
162
Zero Signal Calibration
163
Span Signal Calibration
164
First Time Span Signal Calibration
166
Sensor Signal Monitoring
166
Setting the Clock/Calendar
167
Chapter 8 - Specification
171
Approvals and Standards
172
Environmental
172
Rfi/Emc Conformity
172
Individual Module Parameters
173
Quad Relay Interface Card
173
Relay Interface Assembly
173
5.3 Four Channel Control Card - General
174
Four Channel Control Card - Catalytic
175
Four Channel Control Card - 4 - 20Ma
176
Engineering Card
177
DC Input Card
177
Power Supplies
173
Cabinet Assemblies
178
Rack Assemblies
179
Power Supply Units
181
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Honeywell 5704 Specifications
General
Brand
Honeywell
Model
5704
Category
Control Systems
Language
English
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