HSD ES919 NC - Page 3

______HSD Technological equipment for Automation _____________________________________
5801H0017 Rev. 02 __________________________________________________________ 3/98
7.7.5 Tool release button ....................................................................................................... 36
7.7.6 Thermal switch.............................................................................................................. 37
7.7.7 Cooling fan.................................................................................................................... 37
§ 8 TRANSPORT AND MOVING.......................................................................................... 38
8.1 Storage................................................................................................................................ 38
8.2 Lifting the electro-spindle in its crate ............................................................................... 38
§ 9 INSTALLATION.............................................................................................................. 40
9.1 First Check.......................................................................................................................... 40
9.2 Preparation of the equipment required for installation on site ....................................... 40
9.3 Mechanical installation ...................................................................................................... 40
9.3.1 The supporting surface ................................................................................................. 40
9.3.2 Positioning the electro-spindle ...................................................................................... 40
9.3.3 Mechanical fixing of the electro-spindle......................................................................... 41
9.3.4 Threaded service holes................................................................................................. 42
9.4 Compressed air connections............................................................................................. 43
9.4.1 Compressed air unions ................................................................................................. 43
9.4.2 Functional diagram of electro-spindle compressed air connections............................... 44
9.5 Cooling circuit .................................................................................................................... 45
9.5.1 Cooler specifications..................................................................................................... 45
9.6 Electrical connections........................................................................................................ 46
9.6.1 Connectors ................................................................................................................... 46
9.6.2 Pin layout of fixed signals connector - ISO 30 version................................................... 46
9.6.3 Pin layout of fixed signals connector - HSK F63 version ............................................... 47
9.6.4 Pin layout of fixed power connector............................................................................... 47
9.6.5 Tool holder release system electrical wiring diagram for electro-spindles not controlled by
CNC.............................................................................................................................. 48
9.6.6 Configurable power terminals (optional)........................................................................ 49
§ 10 GENERAL CHECKS AFTER INSTALLATION AND DURING START-UP.................. 50
10.1 Checking the electro-spindle before start-up................................................................. 50
10.2 Checking the electro-spindle on first start-up................................................................ 51
§ 11 OPERATING THE ELECTRO-SPINDLE ...................................................................... 52
11.1 Climatic conditions .......................................................................................................... 52
11.2 Running in......................................................................................................................... 52
11.3 Warming up....................................................................................................................... 52
11.4 Selecting the tool holder and tool ................................................................................... 53
11.4.1 ISO 30 tool holders ..................................................................................................... 53
11.4.2 HSK F63 tool holders.................................................................................................. 54
11.4.3 General safety precautions for tool holders................................................................. 55
11.4.4 Choosing tools ............................................................................................................ 56
11.5 Speed limitations.............................................................................................................. 57
11.5.1 Content of graphs ....................................................................................................... 57
11.5.2 Reading the graphs..................................................................................................... 57
11.5.3 ES915 ISO30............................................................................................................. 58
11.5.4 ES919 ISO30 Short Nose , ES919 L ISO30 Short Nose ...................................... 59
11.5.5 ES919 ISO30 Long Nose , ES919 L ISO30 Long Nose........................................ 60
11.5.6 ES919 HSK F63 Short Nose , ES919 L HSK F63 Short Nose.............................. 61
11.5.7 ES919 HSK F63 Long Nose , ES919 L HSK F63 Long Nose............................... 62
11.6 Sensor functioning........................................................................................................... 63
11.6.1 ISO 30 versions .......................................................................................................... 63
11.6.2 HSK F63 versions....................................................................................................... 64
11.7 Thermal switch ................................................................................................................. 65
§ 12 MAINTENANCE............................................................................................................ 66
12.1 Scheduled maintenance................................................................................................... 67
12.1.1 Checking the cleanliness of the tool holder cone and of the spindle shaft tool housing 67