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HSD ES919 NC - Page 4

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______HSD Technological equipment for Automation _____________________________________
5801H0017 Rev. 02 __________________________________________________________ 4/98
12.1.2 Cleaning the tool holder cone...................................................................................... 69
12.1.3 Protecting the spindle shaft's conical housing ............................................................. 69
12.1.4 Lubricating HSK fingers .............................................................................................. 70
12.1.5 Bearings...................................................................................................................... 70
12.2 Replacing parts................................................................................................................. 71
12.2.1 Changing the spindle shaft kit ..................................................................................... 72
12.2.2 Replacing the cooling fan............................................................................................ 74
12.2.3 Replacing the tool change push-button ....................................................................... 74
12.2.4 Replacing sensors S1, S2, S3 and S4......................................................................... 75
12.2.4.1 Wiring of sensors in ISO 30 versions...............................................................................75
12.2.4.2 Wiring of sensors in HSK versions...................................................................................75
12.2.4.3 Accessing the sensors .....................................................................................................76
12.2.4.4 Location of sensors..........................................................................................................76
12.2.4.5 The sensor assembly.......................................................................................................77
12.2.4.6 Replacing a sensor assembly..........................................................................................77
12.2.4.7 Calibrating sensors S1, S2, and S3 on ISO 30 electro-spindles .....................................78
12.2.4.8 Calibrating sensors S1, S2, S3 and S4 on HSK F63 electro-spindles ............................78
12.2.4.8.1 Procedure for S1 ..............................................................................................78
12.2.4.8.2 Procedure for S2 ..............................................................................................78
12.2.4.8.3 Procedure for S3 ..............................................................................................79
12.2.4.8.4 Procedure for S4 ..............................................................................................79
12.2.4.9 Gauge and shim kit for calibrating S1 and S4 sensors on HSK F63 electro-spindles
(HSD code 3811H0110).......................................................................................................80
12.2.4.10 Calibrating sensors S1 and S4 on F63 HSK electro-spindles using the 3811H0110 kit80
12.2.4.10.1 Procedure for S1 ............................................................................................81
12.2.4.10.2 Procedure for S4 ............................................................................................81
12.2.5 Replacing the cylinder assembly................................................................................. 82
§ 13 ACCESSORIES AND OPTIONS .................................................................................. 85
13.1 "Spindle shaft stopped" sensor S3................................................................................. 85
13.2 Bearing temperature sensor............................................................................................ 85
13.2.1 Installing the bearing temperature sensor ................................................................... 86
13.2.2 Characteristic curve of the temperature sensor referred to 1 mA............................... 86
13.3 “C” axis unit...................................................................................................................... 87
13.3.1 Belt driven “C” axis unit............................................................................................... 87
13.3.2 Gear driven “C” axis unit ............................................................................................. 87
13.3.3 SC sensor for the belt driven “C” axis unit................................................................... 88
13.3.4 Replacing and calibrating the SC sensor in belt drive versions.................................... 89
13.4 Forced air cooling ............................................................................................................ 91
13.4.1 Installing the forced air cooling kit ............................................................................... 91
§ 14 TROUBLE SHOOTING................................................................................................. 92
§ 15 SPARE PARTS LIST .................................................................................................... 96
§ 16 DISPOSING OF THE ELECTRO-SPINDLE.................................................................. 97

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