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PR-23
K-Patents PR-23 User Manual
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Table of Contents
Default Chapter
5
Table of Contents
5
1 Introduction
11
Refractometer Models
11
Principle of Measurement
12
General Safety Considerations
13
Warranty
14
Disposal
14
2 Inline Refractometer Sensor
15
Sensor Description
15
Mounting the Sensor
16
Choosing Sensor Mounting Location
16
Mounting Guide
17
Check List for Pipe Mounting
18
Check List for Mounting in a Tank, a Vessel or a Large Pipe
18
3 Indicating Transmitter DTR
19
Indicating Transmitter Description
19
Mounting Indicating Transmitter
20
Electrical Connections
20
Interconnecting Cable
20
Connecting Sensor
21
Connecting the Indicating Transmitter
22
Power Terminals for AC Power
24
Power Terminals for 24V DC Power
24
Reset Button
24
4 Prism Wash Systems
27
Prism Coating
27
Prism Wash
27
Recommended Wash Pressures and Times
28
Prism Wash Systems
28
Prism Wash Nozzles
35
5 Startup and Use
39
Startup
39
Initial Check
39
Calibration Check
40
Testing Prism Wash
40
Using the Indicating Transmitter
40
Keyboard Functions
41
Display Setup
41
Viewing System Information
43
Viewing Sensor Status
44
Optical Image
44
Optical Image with IDS
44
Optical Image with VD
45
Diagnostic Values
46
Temperature Measurement
46
Sensor Head Humidity
46
Sensor Verification
47
6 Configuration and Calibration
49
Configuring Output Signal Damping
49
Exponential Damping
49
Linear Damping
50
Slew Rate Limit
50
Configuring Output Signal Hold Functionality
50
External Hold
51
Hold During Wash
51
Tolerance Time
52
QF Threshold
52
Hold Source Interactions
53
Hold and Signal Damping
53
Hold Functions with
54
Configuring Refractometer System
54
Configuring Relays
54
Configuring Input Switches
56
Configuring Ma Outputs
57
Calibrating the Concentration Measurement
59
The Chemical Curve
60
Selecting Display Units and Display Decimals
60
Field Calibration
61
Entering Field Calibration Parameters
62
Direct BIAS Adjustment
62
Configuring Prism Wash
62
Wash Cycle
63
Setting Prism Wash Parameters
67
7 Regular Maintenance
69
Checking the Sensor Humidity Level
69
Checking the Prism and Prism Gaskets
69
Disassembling and Assembling the Sensor
69
Disassembling the Sensor
70
Replacing the Dryer
71
Replacing the Prism and Prism Gaskets
71
8 Troubleshooting
75
Hardware
75
Blank Display
76
Diagnostic Leds
78
Display Unreadable
79
Message no SENSOR
80
Message no SIGNAL
80
Message SHORT-CIRCUIT
80
Message HIGH SENSOR HUMIDITY
81
Message HIGH SENSOR TEMP
81
Message HIGH TRANSMITTER TEMP
81
Message LOW TRANSMITTER VOLT
81
Relays and Switches Not Working
81
Output Signal Error During NORMAL OPERATION
81
Measurement
82
Message OUTSIDE LIGHT ERROR
82
Message no OPTICAL IMAGE
82
Message PRISM COATED
82
Message OUTSIDE LIGHT to PRISM
83
Message LOW IMAGE QUALITY
83
Message no SAMPLE
83
Message TEMP MEASUREMENT FAULT
83
Concentration Drift During NORMAL OPERATION
83
Wash
84
Message EXTERNAL HOLD
84
Messages PRECONDITIONING , WASH , RECOVERING
84
Message PRISM WASH WARNING
84
Message PRISM WASH FAILURE
84
Message EXTERNAL WASH STOP
84
Message LOW TEMP WASH STOP
84
Message no SAMPLE/WASH STOP
84
Diagnostic Messages Table
85
9 Sensor Specifications
87
Sensor Compatibility
87
Sensor Rangeability
87
Sanitary Process Refractometer PR-23-AC
88
PR-23-AC Sensor Model Code
89
PR-23-AC Mounting Hardware Model Code
90
PR-23-AC Specifications
94
PR-23-AC Parts List
95
PR-23-AC Mounting Specifics
96
PR-23-AC I-Line Fitting
99
Mounting Specifics for EHEDG Certified PR-23-AC Configuration
99
Sanitary Standard Compliance
99
Sanitary Probe Refractometer PR-23-AP
100
PR-23-AP Model Code
100
PR-23-AP Mounting Hardware Model Code
102
PR-23-AP Specifications
104
PR-23-AP Parts List
105
PR-23-AP Mounting Specifics
106
PR-23-AP I-Line Fitting
107
Mounting Specifics for EHEDG Certified PR-23-AP Configuration
107
Sanitary Standard Compliance
108
Compact Process Refractometer PR-23-GC
108
PR-23-GC Sensor Model Code
108
PR-23-GC Specifications
110
PR-23-GC Parts List
111
PR-23-GC Mounting Specifics
112
Probe Process Refractometer PR-23-GP
117
PR-23-GP Sensor Model Code
117
PR-23-GP Specifications
118
PR-23-GP Parts List
119
PR-23-GP Mounting Specifics
120
Process Refractometer PR-23-RP
122
PR-23-RP Sensor Model Code
122
PR-23-RP Specifications
123
PR-23-RP Parts List
124
PR-23-RP Head Parts List
125
PR-23-RP Dimensions
126
PR-23-RP Mounting Specifics
127
PR-23-RP Prism Wash System
130
Teflon Body Refractometer PR-23-M/MS
131
PR-23-M Sensor Model Code
132
PR-23-M Specifications
133
PR-23-M Parts List
134
PR-23-MS Sensor Model Code
135
PR-23-MS Specifications
136
PR-23-MS Parts List
137
PR-23-M/MS Mounting Specifics
138
Saunders Body Refractometer PR-23-W
139
PR-23-W Sensor Model Code
140
PR-23-W Specifications
141
PR-23-W Parts List
142
PR-23-W Mounting Specifics
143
Process Refractometers in Potentially
144
Explosive Atmosphere
144
Equipment
144
PR-23 Process Refractometers in Potentially Explosive Atmosphere
144
Installation
146
Intrinsically Safe Refractometers PR-23
148
And PR-23
148
Equipment
148
Intrinsically Safe Mounting
151
Isolator/Barriers
155
10 Indicating Transmitter DTR Specifications
157
Compatibility
157
Transmitter Program Versions
158
Model Code
159
Transmitter Model Code
159
Interconnecting Cable Model Code
159
Specifications
160
Indicating Transmitter Specifications
160
Interconnecting Cable Specifications
160
Transmitter Parts List
161
11 Safe-Drive
163
System Description
163
Specifications
164
Parts Lists
165
PR-23-SD Sensor
165
Safe-Drive™ Isolation Valve
166
Safe-Drive™ Retractor
167
Mounting
167
Welding Isolation Valve to Pipe
169
Wiring
172
Steam Piping for SDI2 (Eg Weak and Black Liquor)
173
High Pressure Water Piping for SDI2 (Eg Green Liquor)
174
Safe Sensor Insertion and Removal for Safe-Drive™ Generation 2.1
175
Sensor Insertion
176
Sensor Removal
179
Wash Nozzle Insertion and Removal
182
Wash Nozzle Insertion
182
Wash Nozzle Removal
183
Blinding the SD System
184
12 Ethernet Connection Specification
185
Cable Requirements and Connection
185
Ethernet Cable Specification
185
Connecting the Ethernet Cable
186
Connection Settings
187
IP Settings for DTR
187
IP Settings for Stand-Alone Computer
187
Testing the Ethernet Connection
188
Troubleshooting the Connection
189
Instrument Homepage
190
Remote Panel
191
Sensor Verification Certificate
191
Collecting Data Via Ethernet
192
Communication Protocol
192
Request-Response Pair Specification
193
Error Message Specification
195
13 Sensor Verification
197
Refractive Index N Verification
197
Handling the R.I. Liquids
198
Verification Procedure
198
Sensor Verification Certificate
200
Corrective Action
201
14 Regulatory Compliance and Certifications
205
Declaration of Conformity for PR-23 Series of Refractometers
205
Declaration of Conformity for PR-23
206
Declaration of Conformity for PR-23
207
A Glossary and Abbreviations
209
B Index
211
C PR-23 Sensor Verification Form
217
D PR-23 Field Calibration Form
219
EDTR Command Selection Tree
221
Fstr/Divert Mode Command Selection Tree
223
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K-Patents PR-23 Specifications
General
Brand
K-Patents
Model
PR-23
Category
Measuring Instruments
Language
English
Related product manuals
K-Patents PR-23-GP
215 pages
K-Patents SAFE-DRIVE PR-23-SD
48 pages
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