NOTE
Apply engine oil
to the new small end bushing
and bore.
(B) Installing direction
3. Press-fit
it with
a press so that the seam (1) of
bushing positions as shown in the figure, until it
comes in contact with the connecting rod.
(1) Seam (C) 0.26 rad (15°)
6.27 Checking connecting rod
alignment
NOTE
• Make sure that
the oil clearance of the small
end bushing is less than the service limit.
Tools required
• Connecting rod alignment tool
• Feeler gauge
1. Remove the piston pin from the piston.
2. Install the piston pin into the connecting rod.
3. Install
the connecting rod on the alignment tool for
the connecting rod.
4. Put a gauge on the piston pin, and move it against
the face plate.
NOTE
• If the gauge
does not touch fully against the
face plate, measure the space between the
gauge pin and face plate.
• If the measurement is more than the service
limit, replace the connecting rod.
Connecting rod
alignment
Service limit
0.05 mm
0.002 in.
RELATED PAGE
6.25 Checking oil clearance between piston pin and
small end bushing on page 4-61
6.28 Checking piston ring gap
Tools required
• Feeler gauge
1. Put
the piston ring into the lower part of the liner
(the least worn out part) with the piston.
4. ENGINE
SERVICING
6. Servicing
05-E4B SERIES,05-E4BG SERIES