Undersize
Engine mod-
el
0.2 mm
0.008 in.
0.4 mm
0.02 in.
Dimension A
D1005-E4B/
E4BG
D1105-E4B/
E4BG
V1505-E4B/
E4BG
D1305-E4B/
E4BG
2.3 to 2.7 mm
radius
0.091 to
0.10 in. radius
2.3 to 2.7 mm
radius
0.091 to
0.10 in. radius
Dimension B
*
D1005-E4B/
E4BG
D1105-E4B/
E4BG
V1505-E4B/
E4BG
D1305-E4B/
E4BG
1.0 to 1.5 mm
relief
0.040 to
0.059 in. relief
1.0 to 1.5 mm
relief
0.040 to
0.059 in. relief
Dimension C
D1005-E4B/
E4BG
D1105-E4B/
E4BG
V1505-E4B/
E4BG
47.734 to
47.750 mm
1.8793 to
1.8799 in.
47.534 to
47.550 mm
1.8715 to
1.8720 in.
D1305-E4B/
E4BG
51.721 to
51.740 mm
2.0362 to
2.0370 in.
51.521 to
51.540 mm
2.0284 to
2.0291 in.
Dimension D
D1005-E4B/
E4BG
D1105-E4B/
E4BG
V1505-E4B/
E4BG
51.721 to
51.740 mm
2.0362 to
2.0370 in.
51.521 to
51.540 mm
2.0284 to
2.0291 in.
D1305-E4B/
E4BG
51.721 to
51.740 mm
2.0362 to
2.0370 in.
51.721 to
51.740 mm
2.0362 to
2.0370 in.
The crankshaft journal must be fine-finished to higher than Rmax
= 0.8 S
* Holes to be de-burred and edges rounded with 1.0 to 1.5 mm
(0.040 to 0.059 in.) relief.
A: Dimension A
B: Dimension B
C: Dimension C
D:
Dimension D
6.36 Replacing crankshaft sleeve
Tools required
• Sleeve guide
• Crankshaft sleeve press fit tool
Removing crankshaft sleeve
1.
Remove the used crankshaft sleeve.
Installing crankshaft sleeve
1. Set the sleeve guide (3) to the crankshaft (1).
2. Heat a new sleeve to the specified temperature.
Heating temperature of a new
sleeve
150 to 200 ℃
302 to 392 ℉
3. Set the sleeve to the crankshaft (1) as shown in
figure.
NOTE
• Make sure that
the large chamfer of the
sleeve points to outward.
4. Press fit the sleeve using the crankshaft sleeve
press fit tool (4).
(1) Crankshaft
(2)
Crankshaft sleeve
(3)
Sleeve guide
(4)
Crankshaft sleeve press fit
tool
6.37 Checking cylinder wear
Tools required
• Cylinder gauge
4. ENGINE
SERVICING
6. Servicing
05-E4B SERIES,05-E4BG SERIES
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