SERVICING
1. Troubleshooting
1.1 Troubleshooting for 05-E4, 05-E4BG
Symptom
Probable cause and checking
procedure
Solution
Refer-
ence
page
The engine does not start 1. No fuel Fill up the fuel -
2. Air in the fuel system Bleed the air -
3. Water in the fuel system Change the fuel and repair or re-
place the fuel system
3-8
3-11
3-12
3-20
4. The fuel pipe is damaged Clean or replace 3-7
5. The fuel filter is clogged
Replace 3-11
6. The viscosity of fuel or engine
oil at low temperature is too high
Replace the specified fuel or en-
gine oil
3-1
7. The cetane number of fuel is
low
Replace the specified fuel 3-1
8. Fuel leakage because of loose
injection pipe retaining nut
Tighten the retaining nut 4-32
9. Incorrect injection timing Adjust 3-17
10. The fuel camshaft is worn out Replace 4-39
11. The injection nozzle is clog-
ged
Replace 3-16
12. The injection pump is dam-
aged
Replace 4-38
13. Seizure of the crankshaft,
camshaft, piston, cylinder or
bearing
Repair or replace -
14. Compression leakage from
the cylinder
Replace the head gasket
Tighten the cylinder head screw
Tighten the glow plug and nozzle
holder
4-34
15. Incorrect valve timing Check the timing gear 4-39
16. Piston ring and cylinder are
worn out
Replace 4-42
4-70
17. Incorrect valve clearance Adjust valve clearance 3-15
18. The stop solenoid is dam-
aged
Replace 4-38
(Continued)
SERVICING
1. Troubleshooting 4. ENGINE
05-E4B SERIES,05-E4BG SERIES