CONTENTS
1. SAFETY
SAFETY FIRST
..................................................................................................................................................1-1
1. W
orking precautions .................................................................................................................................1-1
2. Preparing for emergencies ....................................................................................................................... 1-1
3. Working cautions ......................................................................................................................................1-2
4. Starting machine safely ............................................................................................................................1-2
5. Preventing fires.........................................................................................................................................1-3
6. Preventing acid burns...............................................................................................................................1-3
7. Avoiding high pressure fluid......................................................................................................................1-3
8. Avoiding hot exhaust ................................................................................................................................1-4
9. Cleaning exhaust filter ..............................................................................................................................1-4
2. GENERAL
GENERAL WORKING PRECAUTIONS ............................................................................................................ 2-1
1. Tightening bolts and nuts..........................................................................................................................2-1
2. Applying thread-locking fluid.....................................................................................................................2-1
3. Installing circlips .......................................................................................................................................2-2
4. Handling liquid gasket ..............................................................................................................................2-2
5. Replacing O-rings.....................................................................................................................................2-2
6. Replacing oil seals....................................................................................................................................2-3
7. Handling the battery .................................................................................................................................2-3
8. Handling wire harness ..............................................................................................................................2-4
9. Handling fuses..........................................................................................................................................2-5
10. Handling connectors...............................................................................................................................2-5
11. Wiring color .............................................................................................................................................2-6
12. Dispose fluids correctly...........................................................................................................................2-6
ENGINE IDENTIFICATION ................................................................................................................................2-9
1. Engine model name and engine serial number ........................................................................................2-9
2. E4B engine .............................................................................................................................................2-10
3. Cylinder number ..................................................................................................................................... 2-11
INFORMATION ................................................................................................................................................2-13
1. Specifications .........................................................................................................................................2-13
1.1 Specification for D1005-E4B, D1105-E4B....................................................................................... 2-13
1.2 Specification for D1305-E4B, V1505-E4B....................................................................................... 2-15
1.3 Specification for D1005-E4BG, D1105-E4BG ................................................................................. 2-16
1.4 Specification for D1305-E4BG, V1505-E4BG .................................................................................2-17
2. Performance curves ...............................................................................................................................2-18
2.1 Performance curve for D1005-E4B .................................................................................................2-18
2.2 Performance curve for D1005-E4B .................................................................................................2-20
2.3 Performance curve for D1105-E4B .................................................................................................2-21
2.4 Performance curve for D1305-E4B .................................................................................................2-22
2.5 Performance curve for V1505-E4B ................................................................................................. 2-23
3. Dimensions.............................................................................................................................................2-24
3.1 Dimension for D1005-E4B, D1105-E4B .......................................................................................... 2-24
3.2 Dimension for D1305-E4B ..............................................................................................................2-25
3.3 Dimension for V1505-E4B...............................................................................................................2-26
3.4 Dimension for D1005-E4BG, D1105-E4BG, V1505-E4BG .............................................................2-27
3.5 Dimension for D1305-E4BG............................................................................................................2-29
SPECIAL TOOLS.............................................................................................................................................2-31
1. Diesel engine compression tester (for nozzle hole)................................................................................2-31
2. Injection pump pressure tester ............................................................................................................... 2-31
3. Valve guide replacing tool....................................................................................................................... 2-32
4. Bushing replacing tool ............................................................................................................................2-32
5. Flywheel stopper ....................................................................................................................................2-33
05-E4B SERIES,05-E4BG SERIES
To Next Page
Loading...
Need help?
General