Page 174
REPAIR INSTRUCTIONS, PART 1
4. Adjust the 9 mm tap so that it extends a
minimum of 25 mm or 1 inch (dimension A)
from the end of the tapping tool.
220
Figure 220 — Copper Sleeve Tapping Tool
This ensures that the tip of the copper sleeve is
tapped all the way through.
5. Lubricate the tip of the 9 mm tap with
grease.
6. Thread the tap in small increments. Remove
the tap and wipe off the grease and copper
sleeve shavings. Apply fresh grease,
reinstall the tapping tool and thread more of
the copper sleeve. Continue this process to
thread the tap all the way through the copper
sleeve until no resistance is felt and the tap
turns freely. Tapping in small increments and
removing the shavings minimizes the
chance of the sleeve turning in the cylinder
head. Ensure that the tap is completely
through the copper sleeve.
221
Figure 221 — Tapping Injector Sleeve
7. Remove the tap and tapping tool.
8. Using the chip vacuum, remove any
remaining shavings from the copper sleeve.
9. Install the extractor bolt into the end of the
extractor tool. Adjust the bolt until it extends
approximately 22 mm (0.9 inch) beyond the
end of the tool (dimension A).
222
Figure 222 — Adjusting Copper Sleeve Extractor Bolt
1. Tap 9998252 2. Cylinder Head
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