Mack MP7 - Page 360

INDEX
Page 349
EGR CROSSOVER (COOLER OUTLET) PIPE
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . .231
EGR CROSSOVER (COOLER OUTLET) PIPE
REMOVAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
EGR HOT PIPE (COOLER INLET) REMOVAL . . .123
EGR MIXER INSTALLATION . . . . . . . . . . . . . . . . .246
EGR MIXER REMOVAL . . . . . . . . . . . . . . . . . . . . .132
EGR VALVE INSTALLATION. . . . . . . . . . . . . . . . .239
EGR VALVE REMOVAL. . . . . . . . . . . . . . . . . . . . .124
EGR VENTURI HOUSING INSTALLATION. . . . . .246
EGR VENTURI HOUSING REMOVAL. . . . . . . . . .132
ENGINE CHECKS AND TESTS. . . . . . . . . . . . . . . .66
ENGINE COMPONENT TORQUE
SPECIFICATIONS (CRITICAL
FASTENERS) . . . . . . . . . . . . . . . . . . . . . . . . . .306
ENGINE COMPONENT TORQUE
SPECIFICATIONS (STANDARD
FASTENERS) . . . . . . . . . . . . . . . . . . . . . . . . . .305
ENGINE COMPONENTS . . . . . . . . . . . . . . . . . . . . .20
ENGINE COMPRESSION, TEST. . . . . . . . . . . . . . .75
ENGINE DISASSEMBLY . . . . . . . . . . . . . . . . . . . .108
ENGINE FINAL PREPARATION AND
OPERATIONAL CHECK . . . . . . . . . . . . . . . . . .294
ENGINE GASKETS, LUBRICANTS AND
SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .329
ENGINE INFORMATION PLATE . . . . . . . . . . . . . . .16
ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . .255
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . .295
ENGINE MANAGEMENT SYSTEM . . . . . . . . . . . . .51
ENGINE OPERATIONAL CHECK . . . . . . . . . . . . .297
ENGINE REASSEMBLY. . . . . . . . . . . . . . . . . . . . .192
ENGINE REMOVAL . . . . . . . . . . . . . . . . . . . . . . . .104
ENGINE SERIAL NUMBER
IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . .17
ENGINE SYMPTOM DIAGNOSIS . . . . . . . . . . . . . .64
ENGINE VARIANTS . . . . . . . . . . . . . . . . . . . . . . . . .20
ENGINE WIRING HARNESS REMOVAL —
EXTERNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
ENGINE WIRING HARNESS REMOVAL —
INTERNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
EXHAUST AFTERTREATMENT SYSTEM . . . . . . .44
EXHAUST AFTERTREATMENT SYSTEM
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . .92
EXHAUST GAS RECIRCULATION SYSTEM . . . . .42
EXHAUST MANIFOLD INSTALLATION. . . . . . . . .238
EXHAUST MANIFOLD REMOVAL. . . . . . . . . . . . .126
EXPANSION PLUG REPLACEMENT . . . . . . . . . .180
EXPLANATION OF NUMERICAL CODE . . . . . . . . . .5
F
FAN BRACKET INSTALLATION . . . . . . . . . . . . . .231
FAN DRIVE, IDLER AND FAN BRACKET
REMOVAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
FILTER ELEMENT INSTALLATION. . . . . . . . . . . .294
FILTERS AND MISCELLANEOUS
COMPONENTS INSTALLATION . . . . . . . . . . .253
FINAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 268
FINAL STEPS . . . . . . . . . . . . . . . . . . . . 269, 279, 284
FLYWHEEL AND PILOT BEARING
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 229
FLYWHEEL AND PILOT BEARING
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
FLYWHEEL BENCH PROCEDURES . . . . . . . . . . 159
FLYWHEEL HOUSING INSTALLATION . . . . . . . . 224
FLYWHEEL HOUSING REMOVAL . . . . . . . . . . . . 138
FLYWHEEL HOUSING RUNOUT, CHECK. . . . . . . 77
FLYWHEEL RING GEAR REPLACEMENT . . . . . 159
FRONT ENGINE SUPPORT INSTALLATION. . . . 205
FRONT ENGINE SUPPORT REMOVAL. . . . . . . . 148
FUEL FILTER CHANGE . . . . . . . . . . . . . . . . . . . . . 89
FUEL FILTER REPLACEMENT . . . . . . . . . . . . . . . 89
FUEL LINES AND FUEL FILTER HOUSING
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 248
FUEL LINES AND FUEL FILTER HOUSING
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 35, 295
G
GASKET AND SEAL REUSE . . . . . . . . . . . . . . . . 329
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 101
GENERAL INSTRUCTIONS . . . . . 104, 111, 195, 255
GLOSSARY OF TERMS . . . . . . . . . . . . . . . . . . . . . 54
I
IN-CHASSIS PART/COMPONENT
PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . 260
INJECTOR COPPER SLEEVE
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . 270
INJECTOR SLEEVE REPLACEMENT . . . . . . . . . 173
INLET AND EXHAUST VALVE REMOVAL. . . . . . 169
INLET MANIFOLD INSTALLATION . . . . . . . . . . . 245
INLET MANIFOLD REMOVAL . . . . . . . . . . . . . . . 135
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
INTERMEDIATE AND MIXER INLET
PIPING INSTALLATION . . . . . . . . . . . . . . . . . 246
L
LUBRICANTS AND SEALANTS . . . . . . . . . . . . . . 330
LUBRICATION SYSTEM. . . . . . . . . . . . . . . . . . . . . 32
LUBRICATION SYSTEM MAINTENANCE . . . . . . . 86
M
MAIN BEARING CAP INSTALLATION . . . . . . . . . 197
MAIN BEARING CAP REMOVAL . . . . . . . . . . . . . 152
MATERIAL AND DIMENSIONAL DATA . . . . . . . . 300
MOUNTING THE ENGINE ON A REPAIR
STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
MP7 ENGINE COMPONENT LOCATION
VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58