Mack MP7 - Page 361

Page 350
INDEX
MP7 ENGINE DESIGN FEATURES . . . . . . . . . . . . 20
MP7 ENGINE MECHANICAL
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . 300
MP7 ENGINE MODEL IDENTIFICATION. . . . . . . . 16
MP7 ENGINE SERVICE TOOLS . . . . . . . . . . . . . 332
MP7 ENGINE SETUP AND ADJUSTMENT . . . . . 286
N
NOISE AND VIBRATION . . . . . . . . . . . . . . . . . . . . 65
O
OIL AND FILTER CHANGE PROCEDURE . . . . . . 87
OIL COOLER AND COOLING DUCT COVER
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 233
OIL COOLER RECONDITIONING . . . . . . . . . . . . 187
OIL COOLER, PRESSURE TEST . . . . . . . . . . . . . 78
OIL FILL PIPE AND DIPSTICK RETAINER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
OIL FILLER PIPE AND DIPSTICK PIPE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 227
OIL FILTER HOUSING INSTALLATION. . . . . . . . 238
OIL FILTER HOUSING REMOVAL. . . . . . . . . . . . 127
OIL LEVEL CHECK. . . . . . . . . . . . . . . . . . . . . . . . . 86
OIL PAN INSTALLATION . . . . . . . . . . . . . . . . . . . 225
OIL PAN REMOVAL . . . . . . . . . . . . . . . . . . . . . . . 147
OIL PUMP AND VALVE HOUSING
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 204
OIL PUMP AND VALVE HOUSING
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
OIL PUMP INSTALLATION. . . . . . . . . . . . . . . . . . 261
OIL PUMP REMOVAL. . . . . . . . . . . . . . . . . . . . . . 261
OIL PUMP REPLACEMENT (IN CHASSIS) . . . . . 260
P
PISTON AND CONNECTING ROD ASSEMBLY
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 199
PISTON AND CONNECTING ROD ASSEMBLY
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
PISTON COOLING SPRAY NOZZLE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
PISTON INSPECTION AND CLEANING . . . . . . . 162
PISTON RING INSPECTION AND
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . 163
POWER TAKE-OFF (PTO) ASSEMBLY
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
POWER TAKE-OFF INSTALLATION . . . . . . . . . . 227
POWERLEASH™ ENGINE BRAKE . . . . . . . . . . . . 40
PRELIMINARY STEPS . . . . . . . . . 263, 268, 272, 283
R
REBUILT ENGINE RUN-IN PROCEDURES . . . . . 297
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
REMOVING ENGINE FROM ENGINE
STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
ROCKER ARM SHAFT AND ENGINE BRAKE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 218
ROCKER ARM SHAFT AND ENGINE BRAKE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
ROCKER ARM SHAFT ASSEMBLY . . . . . . . . . . . 184
ROCKER ARM SHAFT BENCH
PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . 183
ROCKER ARM SHAFT DISASSEMBLY . . . . . . . . 184
ROCKER ARM, CHECK . . . . . . . . . . . . . . . . . . . . . 79
RUN-IN CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
S
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . 2
SEAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 283
SEAL REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 283
SERVICE PRECAUTIONS SUMMARY . . . . . . . . . . 13
SERVICE PROCEDURES AND TOOL USAGE . . . . 3
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 86, 91, 186
SPECIAL TOOLS66, 92, 104, 108, 192, 255, 282, 286
SPECIAL TOOLS FOR THE MP7 ENGINE . . . . . . 332
STARTER INSTALLATION . . . . . . . . . . . . . . . . . . 242
STARTER REMOVAL . . . . . . . . . . . . . . . . . . . . . . 122
T
TANDEM PUMP (FUEL AND POWER
STEERING) INSTALLATION . . . . . . . . . . . . . . 244
TANDEM PUMP (FUEL AND POWER
STEERING) REMOVAL . . . . . . . . . . . . . . . . . . 136
THERMOSTAT AND COVER
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 233
THERMOSTAT AND COVER REMOVAL . . . . . . . 142
THERMOSTAT, CHECK . . . . . . . . . . . . . . . . . . . . . 82
TIMING GEAR COVER INSTALLATION . . . . . . . . 227
TIMING GEAR COVER REMOVAL . . . . . . . . . . . . 113
TIMING GEAR MOUNTING PLATE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 208
TIMING GEAR PLATE REMOVAL. . . . . . . . . . . . . 141
TIMING GEAR TRAIN INSTALLATION . . . . . . . . . 221
TIMING GEAR TRAIN REMOVAL . . . . . . . . . . . . . 139
TOOLS AND EQUIPMENT . . . . . . . . . . 154, 166, 270
TROUBLESHOOTING TECHNIQUE . . . . . . . . . . . . 64
TURBOCHARGER INSTALLATION . . . . . . . . . . . 241
TURBOCHARGER REMOVAL . . . . . . . . . . . . . . . 123
TURBOCHARGER SMART REMOTE
ACTUATOR (SRA) REPLACEMENT . . . . . . . . 263
TURBOCHARGER SRA INSPECTION AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 265
TURBOCHARGER SRA REMOVAL . . . . . . . . . . . 264