Maintenance overview
5.4 Measures required for winch monitoring
03.11.2017
Maintenance manual 3 302 574 en 5 - 23
GMK3060
Determining the
operating
conditions (load
spectrum)
The truck crane's load spectrum is divided into groups (see also ISO 4301/1,
FEM 1.001):
H
When determining the load spectrum, the existing rope pull is used as the
standard, i.e. under certain circumstances, the truck crane can be support-
ing a small load, whereby the winch is actually supporting a heavy load,
e.g. due to insufficient reeving. Therefore, the following graphic representa-
tion of the load spectrum refers to the rope pull of the winch.
s
Load
spectrum
Class
Definition Proportions of the running
time
Factor of the
loadspectrum
Km =
Graphic representation
Light
Q 1
L 1
Power units or parts
thereof that are subject
to high stress in exce
p-
tional situations, but
which are generally sub-
ject to only low stress
10% of the running time
with
greatest load (dead
load + 1/1 payload)
40% of the running
time
with dead load +
1/3 payload
50% o
f the running time
with dead load
0.125
Medium
Q 2
L 2
Power unit
or parts
thereof that are subject
to high stress qu
ite
often, but which are gen-
erally subject to only
minimal stress
1/6 of the running time with
greatest load
(dead load +
1/1 payload)
1/6 of the running time with
dead load + 2/3 payload
1/6 of the running
time with
dead load + 1/3 payload
50% of the runnin
g time
with dead load
0.25
Heavy
Q 3
L 3
Power units o
r parts
thereof that are subject
to high stress freq
uently
and medium stress con-
tinuously
50% of the running time
with
greatest load (dead
load + 1/1 payload)
50% of the running time
with dead load
0.5
Very
heavy
Q 4
L 4
Power unit or pa
rts
thereo
f that are regularly
subjected to
high stress
from neighbouring
stress sources
90% of the running time
with
greatest load (dead
load + 1/1 payload)
10% of the running time
with dead load
1
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