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Olympus EPOCH 650 User Manual

Olympus EPOCH 650
362 pages
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DMTA-10055-01EN — Rev. A
February 2015
EPOCH 650
Ultrasonic Flaw Detector
Users Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.

Table of Contents

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Olympus EPOCH 650 Specifications

General IconGeneral
PulserSquare wave pulser
Display Update Rate60 Hz
Pulser Voltage100 V to 400 V
Operating Temperature-10°C to 50°C (14°F to 122°F)
Gain Range0 dB to 110 dB
Pulse Repetition FrequencyUp to 2 kHz
Measurement RateUp to 60 measurements per second
Gate StartVariable
Gate WidthVariable
Battery TypeRechargeable lithium-ion battery
DisplayFull VGA (640 x 480 pixels) transflective color LCD

Summary

Important Information — Please Read Before Use

Intended Use

Defines the primary application and limitations of the EPOCH 650 ultrasonic flaw detector.

Safety

General Warnings

Provides general safety guidelines and warnings for operating the instrument.

Electrical Warning

Warns about connecting the instrument to the correct power source and using approved cords.

Battery Precautions

Outlines safety guidelines for handling, charging, storing, and disposing of lithium-ion batteries.

Hardware Overview

Front Panel

Describes the layout and features of the EPOCH 650 front panel, including different configurations.

Adjustment Knob Configuration

Explains how to use the adjustment knob for coarse and fine parameter adjustments.

Navigation Pad Configuration

Describes the use of the navigation pad for parameter adjustments and menu navigation.

Direct-Access Keys

Details the function of the direct-access keys for quick parameter selection and function activation.

Connectors

Lists and describes the various connectors on the EPOCH 650 for input and output signals.

Digital Out Connector

Explains the functionality of the Digital Out connector for alarm outputs, serial communication, and trigger inputs.

USB Client Port and microSD Card Slot

Describes the location and protective cover for the USB and microSD card ports.

Powering the EPOCH 650

Lithium-Ion Battery

Describes the primary power source and expected battery life.

AC Charger/Adaptor

Explains how the AC charger/adaptor powers the instrument and charges the battery.

Software Overview

Choosing a Function Menu Item

Explains how to select functions and navigate through the software menus using function keys.

Parameter Selection

Details how to select parameters using parameter keys and identifies the currently selected items.

AUTO XX% Feature

Describes the feature that automatically adjusts gain to set gated echo amplitude to a specified percentage of screen height.

Pulser and Receiver Settings

Introduces access to pulser and receiver settings through dedicated menus.

Sensitivity

Details how to adjust system sensitivity (gain) using the dB direct-access key.

Pulser

Covers main pulser functions, parameters, and live adjustment options.

Receiver

Covers standard receiver functions and parameters accessible via the Rcvr menu.

Gates

Introduces measurement gates and their basic functions for defining measurement regions.

Calibration

Introduces the process of calibrating the instrument for accurate measurements.

Measurement calibration

Details the typical procedure for calibrating measurements using known thicknesses.

Angle Beam Calibration

Outlines the steps required to perform angle beam calibrations.

Data Logger

Describes the onboard data logging system and its capabilities.

Software Interface

Direct-Access Parameters

Details how direct-access parameters are displayed and selected on the window.

Adjusting the Pulser/Receiver

Adjusting the System Sensitivity (Gain)

Explains how to adjust system sensitivity (gain) using the dB direct-access key.

Using the AUTO XX% Feature

Describes the feature for quickly adjusting instrument gain to set gated peak echo to XX% FSH.

Setting Reference Gain and Scanning Gain

Explains establishing system gain as a reference level for inspections requiring gain adjustments.

Pulser Adjustments

Covers pulser settings accessible from the Pulser menu item.

Receiver Adjustments

Introduces receiver settings accessed from the Rcvr menu.

Managing Special Waveform Functions

Peak Memory

Enables capturing and storing echo envelopes on the screen for analysis.

Gates

Measurement Gates 1 and 2

Introduces the two independent flaw gates for defining measurement regions.

Quickly Adjusting Basic Gate Parameters

Explains how to adjust gate start, width, and level using the GATES direct-access key.

Gate Measurement Modes

Details the four measurement modes (Edge, Peak, 1stPeak, J-Flank) for gated indications.

Gate Tracking and Echo-to-Echo Measurements

Explains the gate tracking feature for making echo-to-echo measurements.

Gate Alarms

Covers various alarm configurations for measurement gates.

Calibration

Basic Setup

Recommends using a basic setup procedure before actual calibration.

Calibration Modes

Outlines multiple calibration modes to meet transducer, test block, and application requirements.

Calibrating with a Straight Beam Transducer

Provides a sample procedure for calibrating with a straight beam transducer using a test block.

Calibrating with a Delay Line Transducer

Provides a sample procedure for calibrating with a delay line transducer.

Calibrating with a Dual Element Transducer

Provides a sample procedure for calibrating with a dual element transducer.

Calibrating in Echo-to-Echo Mode

Details calibrating in echo-to-echo mode using a single known thickness.

Calibrating to Known Sound Path Values with an Angle Beam Transducer

Provides a procedure for distance calibration using known sound path values with angle beam transducers.

Locating the Beam Index Point

Explains how to identify the Beam Index Point (BIP) for probe/wedge.

Verifying the Refracted Angle

Details the importance and procedure for verifying the actual refracted angle of the probe.

Calibrating for Distance

Describes the procedure for sound path distance calibration using an ASTM E164 IIW Type I block.

Calibrating for Sensitivity

Explains the final step in angle beam calibration to set a reference gain level.

Calibrating to Known Depth Values with an Angle Beam Transducer

Provides a procedure for distance calibration based on known depth of reflectors.

Data Logger

Software Features and Options

Defining Licensed and Unlicensed Software Features

Discusses activating software options using an activation code provided by Olympus.

Dynamic DAC/TCG

Explains Distance Amplitude Correction (DAC) and Time-Corrected Gain (TCG) for graphical compensation.

Feature Activation and Reference Correct

Details the activation of DAC/TCG features and the importance of reference correction.

Standard/ASME III DAC/TCG

Covers standard DAC mode and ASME III mode, including warning curves.

Gain Adjustment Options

Describes three separate gain adjustment types for DAC/TCG setups.

DGS/AVG

Permits complete DGS/AVG setups for defect sizing based on calculated curves.

AWS D1.1/D1.5 Weld Rating Software

Assists in performing inspections according to AWS D1.1/D1.5 structural welding code for steel.

Activating the AWS D1.1 software option

Details the initial steps to calibrate the instrument for AWS D1.1 inspections.

Adjusting the AWS Reference Level

Explains how to define the reference level for echo evaluation according to AWS requirements.

API 5UE

Assists with inspections for OCTG manufacturers to characterize ID cracking in fabricated pipe.

Option Activation and Setup

Details how to activate the API 5UE software option and perform initial setup.

Envelope Mode

Describes the simplest method for crack depth inspection using API 5UE in Envelope Mode.

Envelope Mode Calibration

Explains the calibration process for API 5UE inspection in Envelope mode.

Crack Sizing

Details how the EPOCH 650 collects data and calculates crack size using Envelope mode.

Manual Mode

Explains how to manually select Amax, T1, and T2 points for crack depth indication.

Waveform Averaging

Allows the live A-scan view to represent an average of successively acquired A-scans to improve signal-to-noise.

Back Wall Echo Attenuator

Allows applying an independent gain level to the A-scan for monitoring back wall echo.

Interface Gate

Introduces the interface gate for immersion applications with changing water path distances.

Activating the Interface Gate

Explains how to activate the interface gate option.

Corrosion Module

Provides a simple solution for basic corrosion inspections, optimizing setup and data collection.

Corrosion Module Activation and Setup

Explains how to quickly activate the Corrosion Module and set up the dual transducer.

B-Scan

Allows collecting a single value B-scan representing the side profile of a test material.

Template Storage

Provides a means of making a reference template of a scan for comparison.

Maintenance and Troubleshooting

Replacing the Battery

Provides step-by-step instructions for replacing the lithium-ion battery.

Troubleshooting

Provides common symptoms, possible causes, and solutions for instrument issues.

Specifications

Channel Specifications

Details pulser, receiver, and calibration specifications.

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