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Olympus 38DL PLUS User Manual

Olympus 38DL PLUS
318 pages
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DMTA-10004-01EN — Rev. D
November 2016
38DL PLUS
Ultrasonic Thickness Gage
Users Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.

Table of Contents

Other manuals for Olympus 38DL PLUS

Questions and Answers:

Olympus 38DL PLUS Specifications

General IconGeneral
Operating Temperature-10 °C to 50 °C (14 °F to 122 °F)
Data LoggerYes
InterfaceUSB, RS-232
Thickness Range0.08 mm to 635 mm (0.003 in. to 25 in.) depending on material and transducer
DisplayBacklit LCD
Battery TypeThree alkaline or NiMH AA cells
PulserAdjustable square wave pulser
Receiver Bandwidth0.5 MHz to 20 MHz
LanguagesEnglish, French, German, Spanish, Italian, Russian, Japanese, Chinese
Resolution0.001 mm or 0.0001 in.
Transducer Frequency2 MHz to 30 MHz
MaterialPlastic housing

Summary

Important Information

Intended Use and Instruction Manual

Defines the instrument's purpose and emphasizes reviewing the instruction manual before use.

Instrument Compatibility and Repair

Covers accessory compatibility and warns against unauthorized modifications or repairs.

Safety Symbols, Signal Words, and Warnings

Explains hazard symbols, signal words, and general, electrical, and battery safety precautions.

Regulatory Compliance and Disposal

Details compliance with directives like CE, WEEE, RoHS, and guidelines for equipment disposal.

Warranty and Technical Support

Provides information on product warranty coverage and how to contact technical support.

Introduction

Instrument Description

Product Description

Overview of the 38DL PLUS as a handheld ultrasonic thickness gage for various applications.

Hardware Components and Connectors

Details the instrument's physical features like display, keypad, connectors, and protective boot.

Keypad Functions

Explains the primary and secondary functions of the 38DL PLUS keypads across different language layouts.

Powering the 38DL PLUS

Power Indicator and AC Power Usage

Describes the on-screen power indicator for battery and AC operation and how to connect AC power.

Battery Power Operation and Charging

Covers using the rechargeable Li-ion battery or AA batteries, including charging procedures and usage instructions.

Software User Interface Elements

Measurement Screen Overview

Details the main elements of the 38DL PLUS measurement screen, including waveform and thickness readouts.

Menus, Submenus, and Parameter Screens

Explains how to navigate menus, submenus, and parameter screens to configure instrument settings.

Text Edit Mode Selection

Describes how to choose between virtual keyboard and traditional methods for entering text parameters.

Initial Setup

User Interface Language and System Options

Guides on setting language, beeper, inactive time, and radix type for the instrument's user interface.

Measurement Units and Clock Settings

Explains how to select measurement units (inches/millimeters) and set the instrument's date and time.

Display Settings Configuration

Details how to adjust display settings like color schemes, brightness, waveform rectification, and trace.

Waveform Display Range and Update Rate

Covers adjusting waveform display range, delay, zoom, and the measurement update rate.

Thickness Resolution Adjustment

Explains how to change the thickness measurement resolution (low, standard, high).

Basic Operation

Transducer Setup and Initial Calibration

Guides on connecting transducers, performing zero compensation, and material velocity calibration.

Thickness Measurement and Data Saving

Details how to perform thickness measurements and save data to the datalogger.

Advanced Measurement Modes and Output

Explains echo detection modes (Standard, AUTO E-TO-E, MANUAL E-TO-E) and using the VGA output.

Using EMAT Transducers

Connecting the E110-SB EMAT Transducer

Details the connection procedure for the E110-SB EMAT transducer using specific cables and adaptors.

Calibrating with the E110-SB EMAT Transducer

Explains the calibration process for the E110-SB EMAT transducer, noting the absence of couplant requirement.

Software Options

High Resolution and Oxide Layer Options

Describes the High Resolution and Oxide Layer software options for enhanced measurement capabilities.

Multi-Measurement and High Penetration Options

Explains Multi-Measurement and High Penetration software options for complex material analysis.

Using Special Functions

Differential Mode and Min/Max Tracking

Covers activating and configuring differential modes and using min/max thickness tracking features.

Alarms and Instrument Locking

Details setting up alarms for measurements and locking instrument functions with a password.

Waveform Freezing

Explains how to freeze the waveform display for detailed analysis or parameter adjustment.

Configuring the Instrument

Measurement Parameter Configuration

Guides on setting measurement mode, units, resolution, hold, measure rate, and ID overwrite protection.

System Parameter Configuration

Covers configuring system parameters like beeper, inactive time, language, and save/send key.

Communication Parameter Configuration

Details setting up USB and RS-232 communication protocols, output formats, and database tracking.

Using Advanced Gaging Features

Gain and Extended Blank Adjustment

Explains manual gain adjustment and using the extended blank for precise echo detection.

B-Scan and DB Grid Functionality

Covers activating and configuring B-scan and DB Grid features for data visualization and organization.

AVG/MIN Measurements and Temperature Compensation

Details AVG/MIN measurement functions and using temperature compensation for accurate readings.

Using the Datalogger

Data File Creation and Management

Guides on creating different data file types and managing file operations like opening and copying.

File Operations: Opening, Copying, Editing, Deleting

Explains how to perform various file operations including opening, copying, editing, and deleting files.

Notes Management and ID Overwrite Protection

Explains how to create, associate, and delete notes, and set up ID overwrite protection.

ID Review Screen and Report Generation

Covers reviewing stored data, editing IDs, and generating various inspection reports.

Dual Element Transducer Setups

Standard and Nonstandard Transducer Setup

Details compatibility with standard D79X transducers and creating custom setups for nonstandard ones.

V-Path Correction Curve Creation

Explains activating the V-path function and building custom V-path correction curves for accuracy.

Custom Setups for Single Element Transducers

Creating and Saving Custom Setups

Guides on creating, adjusting waveform parameters, naming, and saving custom setups.

Detection Modes and Waveform Parameters

Explains detection modes (1, 2, 3), first peak, pulser power, gain curves, and blanks.

Recalling Custom Setups and Quick Recall

Covers saving setup parameters and quickly recalling them using keypad shortcuts.

Managing Communications and Data Transfer

GageView and USB Communication Setup

Details using the GageView program and setting up USB communication with a computer.

RS-232 Serial Communication and Data Exchange

Guides on setting up RS-232 communication and exchanging data with remote devices.

Screen Capture and Data Export/Import

Explains capturing screen images and exporting/importing files to/from the external memory card.

Maintaining and Troubleshooting the 38DL PLUS

Routine Maintenance and Cleaning

Provides instructions for routine care, cleaning, and handling of the instrument and transducers.

Instrument Resets and Diagnostic Tests

Explains using instrument resets and performing hardware diagnostic tests for troubleshooting.

Error Messages and Measurement Troubleshooting

Guides on understanding error messages and resolving common measurement problems.

Appendix A: Technical Specifications

Appendix B: Sound Velocities

Appendix C: Accessories and Replacement Parts

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