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Olympus BondMaster 600 - User Manual

Olympus BondMaster 600
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DMTA-10045-01EN — Rev. E
August 2016
BondMaster 600
Composite Bond Tester
Users Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.

Table of Contents

Other manuals for Olympus BondMaster 600

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Do you have a question about the Olympus BondMaster 600 and is the answer not in the manual?

Summary

Important Information - Please Read Before Use

Intended Use

Specifies the intended purpose of the BondMaster 600 composite bond tester.

Instruction Manual

Guidance on reviewing and keeping the instruction manual for safe operation.

Instrument Compatibility

Lists compatible ancillary equipment for the BondMaster 600.

Repair and Modification

States that the instrument has no user-serviceable parts and opening voids warranty.

Safety Symbols

Explains the meaning of general warning and shock hazard symbols.

Safety Signal Words

Explains the significance of DANGER, WARNING, and CAUTION signal words.

Safety

Warnings

General warnings for instrument operation and safety precautions.

Electrical Warning

Warning about connecting to the correct power source and using authorized cords.

Battery Precautions

Precautions for handling, charging, and disposing of lithium-ion batteries.

Warranty Information

Technical Support

Introduction

Operating Principle and Test Techniques

Explains how the BondMaster 600 works and the various test techniques used.

Package Contents

Unpacking and Initial Inspection

Instructions for unpacking and inspecting the instrument and its contents.

Contents of the Case

Lists key accessories and components included with the BondMaster 600.

Overview of the BondMaster 600

Connectors

Illustrates and describes the various connectors on the BondMaster 600.

Power Requirements

Details the different methods for powering the BondMaster 600 instrument.

Charger;Adaptor

Information about the provided charger/adaptor and its indicator light.

Battery Compartment

Describes the battery compartment, its cover, and safety features.

Lithium-Ion Battery

Details the lithium-ion battery, its expected life, and charging requirements.

MicroSD Card Installation

Instructions for installing a microSD memory card for data storage.

Front Panel and SmartKnob

Describes the front panel layout, keypad, and the SmartKnob control.

Keypad

Explains the BondMaster 600 keypad configurations and key functions.

PROBE Connector

Describes the 11-pin Fischer PROBE connector located on the top of the instrument.

Input;Output and VGA OUT Connectors

Details the I/O and VGA OUT connectors located on the back of the instrument.

MicroSD and USB Port

Explains the microSD slot and USB port behind the I/O door.

Environmental Ratings

Details the instrument's IP66 ingress protection rating and maintenance.

Software User Interface

Starting Up the BondMaster 600

Describes the two startup modes based on probe connection.

Navigating the Application Menu

Instructions for navigating the application menu and selecting applications.

Initial Setup

Control Functions

PowerLink Feature

Describes the PowerLink feature for automatic probe recognition and setup.

Applications

Detecting Skin-to-Core Disbonds in Honeycomb Composite - Flat or Constant Geometry Using PC RF or IMPULSE Techniques

Procedure for detecting disbonds in flat honeycomb composites using PC RF/IMPULSE.

Detecting Skin-to-Core Disbonds in Honeycomb Composite - Tapered or Varying Geometry Using PC Swept Technique

Procedure for inspecting tapered honeycomb composites with PC Swept technique.

Detecting Smaller Disbonds in Honeycomb Composite - Mechanical Impedance Analysis (MIA) Technique

Procedure for detecting small defects using MIA probes and expanded frequency range.

Detecting Repaired Areas (Potting) in Honeycomb Composite - Mechanical Impedance Analysis (MIA) Technique

Using MIA to identify repaired/potted areas based on mechanical impedance contrast.

Inspecting Metal-to-Metal Bonds - Resonance Technique

Procedure for inspecting metal-to-metal bonds using the resonance mode.

Detecting Interply Delamination in Composites - General Procedure Using Resonance Technique

Calibrating resonance mode for detecting interply delamination as a go/no-go test.

BondMaster PC Software

Instrument Software Upgrade

Steps for upgrading the BondMaster 600 instrument software via USB connection.

Maintenance and Troubleshooting

Appendix A: Specifications

Appendix B: Accessories, Replacement Parts, and Upgrades

Summary

Important Information - Please Read Before Use

Intended Use

Specifies the intended purpose of the BondMaster 600 composite bond tester.

Instruction Manual

Guidance on reviewing and keeping the instruction manual for safe operation.

Instrument Compatibility

Lists compatible ancillary equipment for the BondMaster 600.

Repair and Modification

States that the instrument has no user-serviceable parts and opening voids warranty.

Safety Symbols

Explains the meaning of general warning and shock hazard symbols.

Safety Signal Words

Explains the significance of DANGER, WARNING, and CAUTION signal words.

Safety

Warnings

General warnings for instrument operation and safety precautions.

Electrical Warning

Warning about connecting to the correct power source and using authorized cords.

Battery Precautions

Precautions for handling, charging, and disposing of lithium-ion batteries.

Warranty Information

Technical Support

Introduction

Operating Principle and Test Techniques

Explains how the BondMaster 600 works and the various test techniques used.

Package Contents

Unpacking and Initial Inspection

Instructions for unpacking and inspecting the instrument and its contents.

Contents of the Case

Lists key accessories and components included with the BondMaster 600.

Overview of the BondMaster 600

Connectors

Illustrates and describes the various connectors on the BondMaster 600.

Power Requirements

Details the different methods for powering the BondMaster 600 instrument.

Charger;Adaptor

Information about the provided charger/adaptor and its indicator light.

Battery Compartment

Describes the battery compartment, its cover, and safety features.

Lithium-Ion Battery

Details the lithium-ion battery, its expected life, and charging requirements.

MicroSD Card Installation

Instructions for installing a microSD memory card for data storage.

Front Panel and SmartKnob

Describes the front panel layout, keypad, and the SmartKnob control.

Keypad

Explains the BondMaster 600 keypad configurations and key functions.

PROBE Connector

Describes the 11-pin Fischer PROBE connector located on the top of the instrument.

Input;Output and VGA OUT Connectors

Details the I/O and VGA OUT connectors located on the back of the instrument.

MicroSD and USB Port

Explains the microSD slot and USB port behind the I/O door.

Environmental Ratings

Details the instrument's IP66 ingress protection rating and maintenance.

Software User Interface

Starting Up the BondMaster 600

Describes the two startup modes based on probe connection.

Navigating the Application Menu

Instructions for navigating the application menu and selecting applications.

Initial Setup

Control Functions

PowerLink Feature

Describes the PowerLink feature for automatic probe recognition and setup.

Applications

Detecting Skin-to-Core Disbonds in Honeycomb Composite - Flat or Constant Geometry Using PC RF or IMPULSE Techniques

Procedure for detecting disbonds in flat honeycomb composites using PC RF/IMPULSE.

Detecting Skin-to-Core Disbonds in Honeycomb Composite - Tapered or Varying Geometry Using PC Swept Technique

Procedure for inspecting tapered honeycomb composites with PC Swept technique.

Detecting Smaller Disbonds in Honeycomb Composite - Mechanical Impedance Analysis (MIA) Technique

Procedure for detecting small defects using MIA probes and expanded frequency range.

Detecting Repaired Areas (Potting) in Honeycomb Composite - Mechanical Impedance Analysis (MIA) Technique

Using MIA to identify repaired/potted areas based on mechanical impedance contrast.

Inspecting Metal-to-Metal Bonds - Resonance Technique

Procedure for inspecting metal-to-metal bonds using the resonance mode.

Detecting Interply Delamination in Composites - General Procedure Using Resonance Technique

Calibrating resonance mode for detecting interply delamination as a go/no-go test.

BondMaster PC Software

Instrument Software Upgrade

Steps for upgrading the BondMaster 600 instrument software via USB connection.

Maintenance and Troubleshooting

Appendix A: Specifications

Appendix B: Accessories, Replacement Parts, and Upgrades

Olympus BondMaster 600 Specifications

General IconGeneral
Operating Temperature-10°C to 50°C (14°F to 122°F)
Display5.7-inch VGA color LCD
Battery LifeUp to 8 hours
Storage Temperature-20 °C to 60°C
Data StorageInternal memory, USB
InterfaceUSB

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