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Vari-Lite VL440
Philips Vari-Lite VL440 User Manual
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2
Table of Contents
Default Chapter
15
Table of Contents
15
About this Manual
19
Additional Documentation
19
Customer Service
20
Technical Bulletins and Notices
20
Chapter 1. Description
21
Features
22
Mechanical
22
Features Mechanical
22
Optical
23
Operational
23
Technical Specifications
24
Components
25
VL440 / VL770 / VL880 Spot Luminaires External Components
25
Components VL440 / VL770 / VL880 Spot Luminaires External Components
25
VL440 / VL770 / VL880 Spot Luminaires Components
26
VL440 / VL770 / VL880 Spot Luminaires Head Components
27
VL440 / VL770 / VL880 Spot Luminaires Enclosure Components
28
Principles of Operation
29
VL440 / VL770 / VL880 Spot Luminaires Functional Block Diagram
29
Chapter 2. Maintenance
31
Testing
32
Luminaire Self-Tests
32
Calibration Sequence
32
Sensor Testing
32
Testing Luminaire Self-Tests
32
Troubleshooting Error Messages
33
Troubleshooting Guide
34
Special Care and Handling Introduction
35
Special Cleaning and Care Instructions
35
General Care and Equipment Handling
35
Locations/Use
36
Solid State Electronics
36
Electrostatic Discharge (ESD)
36
Printed Circuit Boards (Pcbs)
36
Maintenance Procedures
37
Front Cover Assembly Removal
37
Rear Cover Assembly Removal
38
Lamp Removal and Installation
39
Gobo Module Assembly Removal
41
CYMD Module Assembly Removal
42
Zoom Module Assembly Removal
43
Main Control Unit (MCU) Assembly Removal
45
Driver Board Assembly Removal
46
Front Lens Assembly Removal
48
UV / IR Filter Assembly Removal
49
Edge Motor Assembly Removal
50
Tilt Motor Assembly / Tilt Encoder / Tilt Belt Removal
52
Tilt Sensor Removal
54
Tilt Stabilizer Removal
56
Ignitor Removal
58
Lamp Socket Removal
60
Reflector Removal
63
CYMD Wheel Replacement
65
Strobe Assembly Replacement
68
Dimmer or Magenta Motor Assembly Replacement
69
Strobe Blade Replacement
70
Cyan or Yellow Motor Replacement
71
Fixed Color Wheel Replacement
72
Rotating Gobo Wheel Replacement
73
Fixed Gobo Wheel Replacement
75
Iris Assembly Replacement
77
Ballast / LVS Assembly Replacement
78
DMX PCB Assembly Replacement
79
Powercon (AC Input) Assembly Replacement
81
Display PCB Assembly Replacement
83
Wireless DMX Interface PCB Assembly Replacement
85
Pan Motor Assembly Replacement
87
Pan Belt Replacement
89
Pan Stabilizer Replacement
91
Enclosure Fan Assemblies Replacement
93
Chapter 3. Illustrated Parts Breakdown
95
Drawing Trees
96
VL440 Spot Luminaire Drawing Tree
96
VL770 Spot Luminaire Drawing Tree
98
VL880 Spot Luminaire Drawing Tree
100
Top Assembly
102
Included Items Kit
102
VL440 Spot Luminaire
104
VL770 Spot Luminaire
108
VL880 Spot Luminaire
112
Front Head Cover Assembly
116
Rear Head Cover Assembly
117
Lamp Cover Assembly
118
Transfer Fans Assembly
119
Dual Gobo Cooling Blower Assembly
120
Generic Luminaire Assembly
121
Head Assembly Head Frame Assembly
123
Left Tilt Bearing Assembly
126
Right Tilt Bearing Assembly
127
Linear Roller Assembly
129
Lamp Housing Assembly
130
Tilt Motor Assembly
133
Pulley Pinion Assembly
135
Gobo Module Assembly
136
Wedge Fixed Color Wheel Assembly
140
Rotating Gobo Wheel Assembly
141
Fixed Gobo Wheel Assembly
142
CYMD Color Module Assembly
143
Left Flag Motor Plate Assembly
145
Right Flag Motor Plate Assembly
146
Zoom Assembly
147
Prism Assembly
150
Frost Assembly
152
Zoom Linear Slide Assembly
153
Front Carrier Assembly
154
Rear Carrier Assembly
155
Enclosure Assembly Upper Enclosure Assembly
157
Pan Motor Assembly
162
Cable Assemblies
165
Chassis to Yoke Ground Cable Assembly
165
AC Input Cable Assembly
166
DMX / Display Comm Cable Assembly
167
Ballast Comm Cable Assembly
168
36 Volt Supply Cable Assembly
169
Ballast to Ignitor Cable Assembly
170
Pan Motor Cable Assembly
171
Pan Encoder Cable Assembly
172
Tilt Cable Assembly
173
Edge Cable Assembly
174
Zoom Group Cable Assembly
175
CYMD Group Cable Assembly
176
Gobo Group Cable Assembly
177
Lamp to Fans Cable Assembly
178
Tilt Sensor Cable Assembly
179
Slotted Optical Switch Cable Assembly
180
VL440 - VL770 Lamp Socket / Cable Assembly
181
VL880 Lamp Socket / Cable Assembly
182
800 Watt Ballast Comm Cable Assembly
183
Sensor Index Cable Assembly
184
APS Fan Cable Assembly
185
AUX Comm Interface Cable Assembly
186
Appendix A. Technical Bulletins and Notices
187
VL440 / VL770 / VL880 Spot Luminaires Technical Bulletins and Notices
187
December
190
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Philips Vari-Lite VL440 Specifications
General
Type
Moving Head Spot
Dimmer
Yes
Control Protocol
DMX512
Color System
CMY color mixing
Pan Range
540°
Tilt Range
270°
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