Polaris 600 RUSH 2010 User Manual

3.16
Engine/Cooling/Exhaust
ENGINE MOUNTING SYSTEMS
2010 600 Engine Mounting
Assembly Notes:
• ENGINE MOUNT BOLTS-Note two torque values
for screw
s. Always clean engine mount threads
with compressed air or M10x1.5 tap before
installing screw(s). Apply Loctite® 242™ when
using original screw.
• To prevent the engine mount screws from catching
on
the radial inserts, spray the inserts with rubber
lubricant or isopropyl before installing engine
mount fasteners.
• Replace lock nuts with new parts when removed.
• Torque link length (center-to-center) = 3.33"
(8
4.63mm)
ENGINE ASSEMBLY
ENGINE MOUNTS
C
A
A
A
A
RADIAL INSERT (SMALL)
RADIAL INSERT (SMALL)
MOUNT W/CLINCH NUT
MOUNT W/CLINCH NUT
MOUNT
MOUNT
RADIAL INSERT (LARGE)
MOUNT BRACKET
MOUNT BRACKET
TORQUE LINK MOUNT
TORQUE LINK
TORQUE LINK OUTER
BRACKET
TORQUE LINK INNER
BRACKET
B
B
B
B
C
C
C
C
B
A
C
D
E
F
F
F
NOTE: SEE ENGINE MOUNT BOLT SERVICE REPLACEMENT KIT
= T
A =
DK. GREEN-M10x1.5x45 (8.8) = 30 ft-lbs (41 Nm)
SILVER/GRY-M10x1.5x50 (12.9) = 35 ft-lbs (48 Nm)
B = 9 ft-lbs (12 Nm)
C = 26 ft-lbs (35 Nm)
D = 18 ft-lbs (24 Nm)
E = 12.5 ft-lbs (17 Nm)
F = 30 ft-lbs (41 Nm) Apply Loctite® 242™ to
th
reads.

Polaris 600 RUSH 2010 Specifications

General

Horsepower	120 HP
Engine Displacement	599 cc
Cylinders	2
Cooling	Liquid
Bore x Stroke	77.25 mm x 64 mm
Fuel System	Cleanfire Injection
Ignition	Digital CDI
Front Suspension	PRO-RIDE
Rear Suspension	PRO-RIDE
Track Width	15 in
Track Lug Height	1.25 in
Front Travel	9 in
Ski Stance	42.5 in
Brake	Hydraulic Disc
Width	48 in
Starter	Electric
Drive Clutch	P-85
Track Length	121 in
Rear Travel	14 in
Ski Type	Gripper
Driven Clutch	TEAM