Polaris 600 RUSH 2010 User Manual

5.25
Final Drive/Brake System
5
14. On combined master cylinders, place the switch pack
with the master cylinder onto the handle bar. Two
smaller screws should be placed on the top and the
longest screw is placed on the lower right.
15. Follow the bleeding procedure. See “Brake Fluid
Replacement & Bleeding” on page 5.22.
16. Test brake system prior to returning vehicle to service.
Brake Hose Routing
Route brake hose over steering block, under right over
structure tube, and behind coolant surge tank.
Combined MC Brake Light Switch
Replacement
1. Remove the 4 screws that hold the master cylinder to
the handlebar. This will separate the master cylinder
from the switch pack.
2. Unplug the brake light switch harness from the master
cylinder.
3. Replace faulty brake light switc
h into the master
cylinder and route wires correctly.
4. Plug the brake switch back into the harness.
5. Replace the master cylinder to the switch pack and
in
sert the smaller screws on the top, the longest one
goes into the lower right side.
CAUTION
Do not pinch brake hose between over structure tubes
and steering block or between hood and hood mounts.

Polaris 600 RUSH 2010 Specifications

General

Horsepower	120 HP
Engine Displacement	599 cc
Cylinders	2
Cooling	Liquid
Bore x Stroke	77.25 mm x 64 mm
Fuel System	Cleanfire Injection
Ignition	Digital CDI
Front Suspension	PRO-RIDE
Rear Suspension	PRO-RIDE
Track Width	15 in
Track Lug Height	1.25 in
Front Travel	9 in
Ski Stance	42.5 in
Brake	Hydraulic Disc
Width	48 in
Starter	Electric
Drive Clutch	P-85
Track Length	121 in
Rear Travel	14 in
Ski Type	Gripper
Driven Clutch	TEAM