Polaris 600 RUSH 2010 User Manual

3.50
Engine/Cooling/Exhaust
Front Heat Exchanger Service
1. Remove the left and right door panels. Remove the
hood assembly.
2. Remove the exhaust pipe.
3. Drill out and remove the rivets that attach the air dam
p
late to the bulkhead, and the two rivets that attach
the nosepan to the plate.
4. Remove the screw attaching the bumper to the heat
e
xchanger. Loosen the two rear bumper screws.
5. Drill out the rivets that attach the bumper to the
n
osepan.
6. Rotate the bumper up and away from the nosepan.
7. Locate the lower exchanger fastener.
8. Remove the bottom heat exchanger fastener.
9. Pinch-off the coolant in and out hoses using dedicated
hose pi
nchers or soft-jawed pliers.
10. Remove the two heat exchanger hose clamps.
Re
move the heat exchanger from the bulkhead.
11. Reverse the disassembly process to install the heat
exch
anger and bumper.
12. Add engine coolant to the surge bottle. Bleed the
c
ooling system. See “Cooling System Bleeding” on
page 2.10.
LOOSEN REAR SCREWS
REMOVE THIS SCREW
AIR DAM PLATE
NOSE PAN
BOTTOM FASTENER

Polaris 600 RUSH 2010 Specifications

General

Horsepower	120 HP
Engine Displacement	599 cc
Cylinders	2
Cooling	Liquid
Bore x Stroke	77.25 mm x 64 mm
Fuel System	Cleanfire Injection
Ignition	Digital CDI
Front Suspension	PRO-RIDE
Rear Suspension	PRO-RIDE
Track Width	15 in
Track Lug Height	1.25 in
Front Travel	9 in
Ski Stance	42.5 in
Brake	Hydraulic Disc
Width	48 in
Starter	Electric
Drive Clutch	P-85
Track Length	121 in
Rear Travel	14 in
Ski Type	Gripper
Driven Clutch	TEAM