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Polaris 600 RUSH 2010 User Manual

Polaris 600 RUSH 2010
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6.24
PVT System
Team LWT Components
Disassembly and Assembly Process
1. Remove the screws from the helix, then carefully pry
the
helix out of the moveable sheave, or gently tap
shaft on a block of wood.
2. Install the clutch in the clutc
h compressor fixture, PN
8700220. Install the extensions, PN PS-45909.
3. Wearing eye protection, carefully compress the roller
a
ssembly to gain access to the snap ring. Remove the
snap ring.
4. Slowly release the fixture arm to remove the roller
as
sembly and spring. Disassemble the clutch
sheaves.
5. Inspect the sheaves for abnormal wear. Clean sheave
faces with
a Scotch Brite pad and a solution of warm,
soapy water.
6. Inspect spring, spring cup, spacer and rollers for wear
an
d replace as required.
7. To assemble the clutch, slide the components back on
to the sta
tionary sheave shaft.
8. Align the notch in the roller assembly with row of
dou
ble splines on the shaft. Slowly compress the
spring and roller assembly down on to the shaft. Install
the snap ring making sure it is fully seated in the
groove.
9. Install the helix by aligning the rollers with the ramps.
P
ush the helix down into the sheave while keeping the
screws holes aligned.
10. Install and torque helix fa
steners to specification.
HELIX
SNAP RING
SPRING
SPRING CUP
MOVEABLE SHEEVE
DEFLECTION SPACER
STATIONARY SHEEVE
BELT DEFLECTION SCREW
ROLLER ASSEMBLY
SCREWS
= T
Helix Fasteners: 11 - 13 ft-lbs (15 - 17 Nm)
Driven Clutch Retaining Fastener: 17 ft-lbs (23 Nm)
CAUTION
Driven spring under pressure. Wear eye protection
when removing snap ring and helix.
= T
Helix Fasteners: 11 - 13 ft-lbs (15 - 17 Nm)

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Polaris 600 RUSH 2010 Specifications

General IconGeneral
Horsepower120 HP
Engine Displacement599 cc
Cylinders2
CoolingLiquid
Bore x Stroke77.25 mm x 64 mm
Fuel SystemCleanfire Injection
IgnitionDigital CDI
Front SuspensionPRO-RIDE
Rear SuspensionPRO-RIDE
Track Width15 in
Track Lug Height1.25 in
Front Travel9 in
Ski Stance42.5 in
BrakeHydraulic Disc
Width48 in
StarterElectric
Drive ClutchP-85
Track Length121 in
Rear Travel14 in
Ski TypeGripper
Driven ClutchTEAM

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