5.7
Final Drive/Brake System
5
Chaincase Disassembly
1. Remove the left and right door panels. Remove the
screw securing the right lower fender to the chassis.
2. Remove the hood assembly.
3. Remove the exhaust silencer.
4. If equipped with electric star
t, remove the battery and
battery box.
5. Place a drain pan under the cha
incase. Remove the
plug to drain the oil. Clean the plug threads. Verify the
o-ring is not damaged.
6. Reinstall plug and torque to specification.
7. Apply the parking brake and then loosen the brake
di
sc mounting fastener.
8. Release the parking brake. Remove the brake caliper
mo
unting bolts. Tie the caliper to overstructure.
NOTE: DC-CFI-2 models with Phan
tom brake calipers
have washers in place of silencer bracket. Phantom
Lite models do not use washers or bracket.
9. Remove the brake disc from the jackshaft. Reference
tab
le for brake disc hardware.
10. Note the groove on the seal sleeve. Use a pair of flat
b
lade screwdrivers or soft-jawed pliers to carefully pry
the sleeve out of the cover.
11. Locate the o-ring on the end of the jackshaft inside the
co
ver. Use a pick and carefully remove the o-ring.
Inspect o-ring and discard if damaged or torn.
Remove the BLACK (-) battery cable first, and then the
RED (+) cable last. Reverse order when attaching
cables to battery.
Chaincase Drain Plug: 8-9.5 ft-lbs (8-13 Nm)
Do not allow the brake caliper to hang by the brake hose.
O-RING
BRAKE CALIPER
SILENCER BRACKET
YEAR/
CALIPER TYPE
BRAKE DISC FASTENER HARDWARE
2010/
Phantom
Fastener: 29 ft-lbs (40 Nm)
Flat Washer
1-2 Float Washers
(Install QTY. to achieve .8mm Disc Float)
2011-Current/
Phantom
Fastener: 40 ft-lbs (54 Nm)
Flat Washer
Wave Washer
1 Float Washer
2011-Current/
Pha
ntom Lite
Fastener: 40 ft-lbs (54 Nm)
Domed (Beveled) Washer (Dome facing out.)
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