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Polaris 600 RUSH 2010 User Manual

Polaris 600 RUSH 2010
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2.19
Maintenance
2
Adjusting Engine Mount Bolts/Engine
Alignment
Minor adjustments to the engine mount bolts and MAG-
front engine mount can be performed if the alignment tool
indicates major clutch mis-alignment.
1. Loosen, but do not remove, the four engine mount
bo
lts.
2. Loosen, but do not remove, the two Torx screws
secur
ing the MAG-front engine mount to the
bulkhead.
3. Verify clutch alignment has changed using the Clutch
Align
ment Tool part number: PS-47477. The engine
can be moved slightly with the screws loosened at the
MAG-front location.
4. Once clutch alignment is set, tighten the engine mount
b
olts to specification in the sequence shown in the
illustration.
5. Torque the two Torx screws only after all four engine
m
ount bolts are torqued to specification.
6. Re-check clutch alignment. If c
lutch alignment is still
incorrect, inspect the engine mounts, motor straps,
radial inserts, and chassis for broken or twisted
components.
= T
2010 - 14mm Head Diameter - DK.Green Color:
DK. GREEN-M10x1.5x45 (8.8) = 30 ft-lbs (41 Nm)
2011 - 14mm Head Diameter - Silver/Gray Color:
SILVER/GRY-M10x1.5x50 (12.9) = 35 ft-lbs (48 Nm)
2012-Later/Replacement Kit - 16mm Head Diameter:
Silver/Gray Color
SILVER/GRY-M10x1.50 (12.9) = 40 ft-lbs (54 Nm)
= T
Front-MAG Engine Mount Screws-to-Bulkhead Screws:
22 ft-lbs (30 Nm)
1
2
3
4

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Polaris 600 RUSH 2010 Specifications

General IconGeneral
Horsepower120 HP
Engine Displacement599 cc
Cylinders2
CoolingLiquid
Bore x Stroke77.25 mm x 64 mm
Fuel SystemCleanfire Injection
IgnitionDigital CDI
Front SuspensionPRO-RIDE
Rear SuspensionPRO-RIDE
Track Width15 in
Track Lug Height1.25 in
Front Travel9 in
Ski Stance42.5 in
BrakeHydraulic Disc
Width48 in
StarterElectric
Drive ClutchP-85
Track Length121 in
Rear Travel14 in
Ski TypeGripper
Driven ClutchTEAM

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