Polaris 600 RUSH 2010 User Manual

3.19
Engine/Cooling/Exhaust
3
2012-2013 600/800 Engine Mounting
Assembly Notes:
• ENGINE MOUNT BOLTS-Always clean engine
mou
nt strap threads with compressed air or
M10x1.5 tap before installing screw(s). Apply
Loctite® 243™ when using original bolt.
• To prevent the engine mount bolts from catching
o
n the radial inserts, spray the inserts with rubber
lubricant or isopropyl before installing engine
mount fasteners.
• Replace lock nuts with new parts when removed.
A
MOUNT BRACKET
C
D
E
ENGINE ASSEMBLY
BRACKET
TORQUE LINK INNER
TORQUE LINK
TORQUE LINK OUTER
BRACKET
TORQUE LINK MOUNT
ENGINE MOUNTS
MOUNT BRACKET
MOUNT W/CLINCH NUT
MOUNT W/CLINCH NUT (PTO-SMALL)
RADIAL INSERT (SMALL)
MOUNT
MOUNT
RADIAL INSERT (LARGE)
E
E
E
C
C
B
B
A
A
A
E(NO Loctite®)
B
C
C
B
RADIAL INSERT (LARGE)
RADIAL INSERT (LARGE)
= T
A = 40 ft-lbs (54 Nm) Apply Loctite® 243™ to
threads.

B = 9 ft-lbs (12 Nm)
C = 26 ft-lbs (35 Nm)
D = 18 ft-lbs (24 Nm)
E = 30 ft-lbs (41 Nm) Apply Loctite® 242™ to
th
reads.

Polaris 600 RUSH 2010 Specifications

General

Horsepower	120 HP
Engine Displacement	599 cc
Cylinders	2
Cooling	Liquid
Bore x Stroke	77.25 mm x 64 mm
Fuel System	Cleanfire Injection
Ignition	Digital CDI
Front Suspension	PRO-RIDE
Rear Suspension	PRO-RIDE
Track Width	15 in
Track Lug Height	1.25 in
Front Travel	9 in
Ski Stance	42.5 in
Brake	Hydraulic Disc
Width	48 in
Starter	Electric
Drive Clutch	P-85
Track Length	121 in
Rear Travel	14 in
Ski Type	Gripper
Driven Clutch	TEAM