Name: Polaris 600 RUSH 2010
Brand: Polaris
Rating: 4 (1 reviews)

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4.20

Cleanfire Fuel Injection

2. Remove the panduit straps as shown.

NOTE: The engine must be removed from the engine

ompartment to access the lower two fuel injectors.

3. Remove the hex screws securing the fuel rail to the

cylinde

rs.

4. If replacing a lower injector, remove the two bottom

scre

ws bolts from the lower fuel rail.

5. Remove the failed injector(s).

NOTE: Make sure that the green bushing comes out

th the injector. If it does not, look inside the

injector bore.

6. Measure from the end of the injector (as shown below) 

3" (76.2mm) and cut the injector off.

7. Strip the harness end injector

wire covering .25" -

.375" (6.35 - 9.525mm).

8. Crimp the ends of the new injector firmly on to the wire

har

ness.

9. Tape exposed wire and splices.

10. Apply oil to the fuel injector o-rings.

11. Remove the protective caps. Install the injector(s)

into

the fuel rail. Verify the injector(s) are fully seated.

12. Insert the fuel rail, with injectors into the engine.

13. Apply a light amount of 262 Loctite® to the fuel rail

steners and torque to specification.

GREEN BUSHING

BROWN OR GREEN O-RING

BLUE OR BLACK O-RING

= T

Fuel Rail Hex Screw Torque: 9 ft-lbs (12Nm)

3” (76.2mm)

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Polaris 600 RUSH 2010 Specifications

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