Polaris 850 SKS 155 2020 User Manual

9
9850060 R02 - 2020-2021 850 AXYS™ Long Track Snowmobile Service Manual
© Copyright Polaris Inc.
9.1
CHASSIS
CHAPTER 9
CHASSIS
GENERAL INFORMATION. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . 9.2
GENERAL CAUTIONS AND NOTES . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 9.2
CHASSIS ASSEMBLY VIEWS .. . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . 9.3
RIGHT BULKHEAD / CHAINCASE ASSEMBLY VIEW . . .. . . .. . ... . ... . .. .. . . .. . . .. . ... . ... . ... . ... . . .. . 9.3
LEFT BULKHEAD / SIDE SUPPORT ASSEMBLY VIEW .. . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . . 9.4
CLUTCH GUARD / FOOT SUPPORTS ASSEMBLY VIEW . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . 9.5
OVER STRUCTURE ASSEMBLY VIEW . . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . .. . . ... . ... . ... . ... . .. 9.6
RECOIL ROLLER ASSEMBLY VIEW.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 9.7
TUNNEL ASSEMBLY VIEW.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . 9.8
BODY ASSEMBLY VIEWS . . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 9.9
HOOD ASSEMBLY VIEW . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . 9.9
HOOD FOAM ASSEMBLY VIEW . . . .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . .9.10
NOSEPAN / FENDER ASSEMBLY VIEW . . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . 9.11
SIDE PANEL ASSEMBLY VIEW.. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. .. . . .. . . .. . . .. . ... . ... . .9.12
CONSOLE ASSEMBLY VIEW.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .9.13
SEAT ASSEMBLY VIEW . . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. .9.15
BUMPER ASSEMBY VIEWS . . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . .9.16
STOCK BUMPER. . .. . . .. . ... . ... . ... . .. .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . .. . . ... . ... . ..9.16
MONARCH BUMPER.. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . .9.17
REAR BUMPER / CLOSEOFF ASSEMBLY VIEW . . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..9.18
BONDED COMPONENT SERVICE . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . .9.19
LORD 406 ACRYLIC ADHESIVE INFORMATION.. . . .. . ... . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . ..9.19
BONDED COMPONENT OVERVIEW . . ... . . .. . . .. . . .. . ... . ... . ... . ... . .. .. . ... . ... . .. . . ... . ... . ... . ..9.19
BONDED COMPONENT SERVICE . . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... . .9.20
BONDED COMPONENT SURFACE PREPARATION . . . .. . . .. . .. .. . . .. . . .. . . .. . . .. . ... . ... . .. .. . . .. . ..9.20
ADHESIVE APPLICATION PATTERNS. .. .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ..9.23
BULKHEAD FLOOR PLATE REMOVAL . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ..9.31
BULKHEAD FLOOR PLATE INSTALLATION . ... . ... . .. .. . . .. . ... . ... . ... . ... . .. .. . ... . ... . .. . . .. . . ...9.31
FRONT TUNNEL BULKHEAD COOLER REMOVAL . . .. . . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . .9.32
FRONT TUNNEL BULKHEAD COOLER INSTALLATION . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . .9.32
SUPPORT BRACE REMOVAL, RIGHT . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ..9.33
SUPPORT BRACE INSTALLATION, RIGHT . . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... .9.33
BULKHEAD CLIP REMOVAL, LEFT.. . . .. . . .. . . .. . . .. . . .. . . .. . .. .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . ..9.33
BULKHEAD CLIP INSTALLATION, LEFT . .. . . .. . . .. . .. .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . .9.34
BULKHEAD CLIP REMOVAL, RIGHT . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . .9.35
BULKHEAD CLIP INSTALLATION, RIGHT . .. .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . .. . . ... . ... . ..9.36

Polaris 850 SKS 155 2020 Specifications

General

Brand	Polaris
Model	850 SKS 155 2020
Category	Snowmobiles
Language	English