9.36
9850060 R02 - 2020-2021 850 AXYS™ Long Track Snowmobile Service Manual
© Copyright Polaris Inc.
BULKHEAD CLIP INSTALLATION, RIGHT
NOTICE
Read and understand the following steps to ensure the
adhesive is applied correctly.
1. Verify the bulkhead clip and engine side support
brace are thoroughly cleaned and all residual
adhesive is removed from both parts.
2. Gather the fasteners that secure the bulkhead clip to
the engine side support brace.
3. Apply the adhesive to the front, right side brace as
outlined in Adhesive Application Patterns page 9.23.
4. Install the bulkhead clip and fasteners
q
-
r
.
5. Torque fasteners to specification.
TORQUE
Clip Mounting Fasteners
q
:
26 ft-lbs (35 Nm)
Lower Over Structure and Cross-Tube Fasteners
w
:
22 ft-lbs (30 Nm)
The fasteners must be torqued within the adhesive
working time of 6 to 10 minutes.
Clip Idler Bracket Fasteners
e
:
9 ft-lbs (12 Nm)
Bulkhead Clip Fasteners
r
-
t
26 ft-lbs (35 Nm)
6. Reinstall the NEW bulkhead floor plate. (See
Bulkhead Floor Plate Installation page 9.31)
7. Reinstall the following components:
• Right side front suspension components (See the
steering / Suspension chapter)
• tie rod boot
• Engine assembly (See Engine Installation page )
NOTICE
Allow the adhesive to cure for 24 hours at 68° F (20° C)
before placing the snowmobile back into service.
CHASSIS
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