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Ricoh A-P4 User Manual

Ricoh A-P4
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Model A-P4
Machine Code: G147
SERVICE MANUAL
May. 12th, 2006
Subject to change

Table of Contents

Questions and Answers:

Ricoh A-P4 Specifications

General IconGeneral
Print MethodDirect Thermal
Print Resolution203 dpi
Maximum Print Width104 mm
Media TypeThermal paper
ConnectivityUSB
Operating Temperature5 - 40 °C
Print TechnologyThermal
Media Thickness0.06 - 0.085 mm
Humidity Range20 - 80% RH (non-condensing)

Summary

Conventions Used in This Manual

Warnings, Cautions, Notes

Manual notation for hazard warnings, advice, and important information.

Safety Instructions

Responsibilities of the Service Technician

Defines duties and requirements for service personnel during maintenance and installation.

Before Installation or Maintenance

General Safety Precautions

Essential safety measures to follow before starting work on the machine.

During Maintenance

Safety Devices

Guidance on handling and replacing safety devices to prevent hazards.

Safety Instructions for Toner and Ink

Handling and Storing Toner and Ink

Procedures for safe handling and storage of toner and ink supplies.

Toner and Ink Disposal

PPC Toner Disposal

Guidelines for the proper disposal of toner and related components.

Safety Precautions for This Machine

Laser Safety

Critical safety information regarding laser exposure hazards and precautions.

1. Installation

Installation Requirements

Specifies environmental, level, and space requirements for machine setup.

Main Machine Installation

Installation Overview

Provides a summary of the installation procedures for the main unit and options.

LCT (B543)

Installation Procedure: LCT

Step-by-step instructions for installing the Large Capacity Tray (LCT).

Bridge Unit (B538)

Installation Procedure: Bridge Unit

Detailed steps for installing the Bridge Unit between components.

Two-Tray Finisher (G838)

Installation Procedure: Two-Tray Finisher

Instructions for installing the optional Two-Tray Finisher unit.

Punch Unit (B377)

Installation Procedure: Punch Unit

Steps for installing the Punch Unit accessory on the finisher.

Data Overwrite Security Unit (B735)

Installation Procedure: DOS Unit

Procedure for installing the Data Overwrite Security Unit using an SD card.

Controller Options

Boards and Slots

Description of controller board slots and SD card slot configurations.

Merging Applications on One SD Card

Merging Applications

Process for combining multiple applications onto a single SD card.

Installing Controller Options

256 MB Memory (G818) or 128 MB Memory (B584)

Instructions for installing optional memory modules into the controller.

IEEE 1284 (B679)

Procedure

Steps for installing the IEEE 1284 interface board.

IEEE 802.11b Interface Kit (G813)

Procedure

Instructions for installing the IEEE 802.11b wireless LAN interface.

USB Host Interface Unit Type 7300 (G819)

Procedure

Steps for installing the USB Host Interface Unit.

2. Preventive Maintenance

PM Tables for the Printer

Scheduled maintenance intervals and tasks for printer components.

3. Replacement and Adjustment

Precautions

Critical safety and handling precautions before component replacement or adjustment.

Covers and Common Procedures

Front Door

Procedure for removing and replacing the front door cover.

Laser Unit

Laser Unit Removal

Detailed steps for removing the laser unit from the machine.

PCDU

Drum

Information and procedures related to the drum component.

Development

Development Unit

Overview and procedures for the development unit assembly.

Toner Supply

Toner Bottle Replenishment Mechanism

How the toner bottle is installed and supplies toner.

Paper Feed

Pick-Up, Separation, and Feed Rollers

Details on paper pick-up, separation, and feed rollers.

Fusing Unit

Fusing Unit Removal

Step-by-step guide for removing the fusing unit.

4. Troubleshooting

Service Call Conditions

Describes the different levels of service call conditions and their meanings.

SC Code Descriptions

SC Code Descriptions

Detailed explanations of various Service Call (SC) codes and their causes.

Electrical Component Defects

Sensors

Troubleshooting guide for electrical component defects, focusing on sensors.

Switches

Blown Fuse Conditions (PSU)

Information on blown fuses within the Power Supply Unit (PSU).

BICU LEDs

Controller Board Test Points

Diagnostic test points on the controller board for troubleshooting.

5. Service Tables

Service Program Mode Operation

Overview of how to enter and operate the Service Program (SP) mode.

SP1-xxx: Feed

1001 Subscan Reg Adj

Adjusts printing leading edge registration for optimal paper feed.

SP2-xxx: Drum

2001 Charge Roll Bias

Adjusts voltage applied to the charge roller for image quality.

SP3-xxx: Process

3001 ID Sens Initial

Initializes the ID sensor for accurate toner density control.

SP5-xxx: Mode

5024 mm/inch Display

Selects display units for measurements (millimeters or inches).

SP7-xxx: Data Log

7001 Main M Op Time

Tracks main motor operation time for analysis and development.

Test Pattern Printing

Selecting the Test Pattern

Procedure to select and prepare for printing various test patterns.

Input Check

SP5803-001 Paper Feed 1 (Upper Tray)

Checks the status of sensors and switches for the upper paper feed tray.

Output Check

SP5804 Output Check Table

Table detailing components and their states for output checking.

Memory Clear: SP5801

Memory Clear: SP5801

Resets NVRAM settings to factory defaults, except for serial and Plug & Play.

SMC Report

SMC Report

Instructions for printing the System Management Controller (SMC) report.

Updating the Firmware

Setting the Machine in Firmware Update Mode

Steps to prepare the machine for firmware updates via SD card.

Self-Diagnostic Mode

Self-Diagnostic Mode at Power On

Automatic self-diagnostic tests performed upon machine power-on.

Self-Diagnostic Test Flow

Self-Diagnostic Test Flow

Flowchart illustrating the sequence of self-diagnostic tests.

Detailed Self-Diagnostic Mode

Detailed Self-Diagnostic Mode

Manual procedure to perform more in-depth component testing.

DIP Switches

Controller: DIP SW2

Configuration settings for DIP Switch SW2 on the controller.

Using Debug Log

Setting Up "Save Debug Log"

Procedure to enable and configure the debug log feature.

6. Details

Machine Overview

Provides a general overview and component identification for the machine.

Printing Process Overview

Drum Charge

Explains the process of charging the OPC drum with a negative charge.

Laser Exposure

Laser Exposure Overview

Overview of the laser system's function in image formation.

Photoconductor Unit (PCDU)

Overview of the PCDU

Diagram and list of components within the Photoconductor Unit (PCDU).

Drum Charge

Charge Roller Voltage Correction

Correcting charge roller voltage based on environmental conditions.

Development

Overview of Development

Overview of the development process and components.

Toner Supply

Toner Bottle Replenishment Mechanism

How the toner bottle is installed and supplies toner.

Paper Feed

Overview of Paper Feed

Overview of the paper feeding system and its components.

By-Pass Tray

Overview of By-Pass Tray

Overview of the by-pass paper tray and its components.

Duplex Unit

Overview of Duplex Unit

Overview of the duplex unit and its components.

Image Transfer and Paper Separation

Overview of Transfer and Separation

Overview of the toner transfer and paper separation process.

Image Fusing and Paper Exit

Overview Image Fusing and Paper Exit

Overview of the fusing unit and paper exit path.

7. Specifications

Printer Hardware Specifications

Detailed specifications for the printer's hardware components and capabilities.

Supported Paper Sizes

Supported Paper Sizes

List of supported paper sizes for various trays and duplexing.

Software Accessories

Printer Drivers

Information on available software accessories like printer drivers.

System Configuration

System Configuration

Overview of the printer's system configuration and components.

Installable Option Table

Installable Option Table

Table listing compatible optional hardware units and their requirements.

Option Specifications

Bridge Unit Type 2045 (B538)

Detailed specifications for optional hardware like Bridge Unit and Finisher.