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FLOWSIC100 Flare
SICK FLOWSIC100 Flare User Manual
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Maintenance
FLOWSIC100
Flare · Operating
Instructions · 8013344
/11L2/V 2-5/2018-10
·
©
SICK
Engineering GmbH
203
Subject to ch
ange without notice
FLOWSIC100 Flare
5
Maintenance
General
Recogniz
ing malfunctions
Maintaining the sen
der/receiver un
its
Maintaining the MCUP
for use zone 2
202
204
Table of Contents
Default Chapter
4
Table of Contents
4
1 Important Information
9
About this Document
10
Main Hazards
11
Hazards Due to Hot, Cold (Cryogenic) or Aggressive Gases, or High Pressure
11
Hazards with Electrical Equipment
11
Hazards Due to Explosive or Combustible Gases
11
Hazards Due to Electrostatic Discharges
12
Intended Use
13
Purpose of the Device
13
Correct Use
13
Restrictions of Use
17
Responsibility of User
19
General Information
19
Safety Information and Protective Measures
20
Transport Safety Device for Retractable Sender/Receiver Units
21
2 Product Description
23
System Basic Information
24
Functional Principle
24
System Configuration
26
Communication between Sender/Receiver Units and Control Unit
28
System Overview
29
System Components
31
FLSE100 Sender/Receiver Unit
31
Mounting Accessories
54
Nozzle Installation Tool
58
MCUP Control Unit
59
Connection Cables and Cable Glands
66
Meter Body Option (Spoolpiece)
68
Computations
69
Calculation and Calibration of Volume Flow
69
Mass Flow and Molecular Weight Determination
70
Necessity for Using External Pressure and Temperature Transmitters
70
Response Time
71
Check Cycle
72
Zero Point Control
72
Span Test
73
Analog Output of Check Cycle
73
3 Assembly and Installation
75
Project Planning
76
Determining the Measuring and Installation Location
77
Further Notes for Project Planning
80
Notes for Installation of Sender/Receiver Units in 1-Path, 2-Paths or 3X1 Path
81
Configuration
81
Preparation Work
82
General Notes
82
Special Notes for Handling the Meter Body Option
83
Assembly
84
Fitting the Nozzles on the Pipeline (Measuring Systems Without Meter Body)
86
Installing the Meter Body (Option) in the Pipeline
99
Installing the MCUP Control Unit
100
Installing the MCUP with Option "Set Fixing Plate for 2-Inch Post
104
Installing the Sun Roof MCUP (Option)
105
Sun Roof MCUP for Wall Mounting
105
Sun Roof MCUP Mounting on 2-Inch Post
108
General Notes for Installation of Sender/Receiver Units
111
Installing Non-Retractable Sender/Receiver Units
112
Installing Retractable Sender/Receiver Units
112
Installing the Sun Roof for the Sender/Receiver Units
115
Installing the Sun Roof for the Sender/Receiver Units
116
Dimensional Drawings
117
Electrical Installation
119
General Information, Prerequisites
119
Cable Requirements
119
Requirements for Installation in the Ex Zone
122
Connection of Sender/Receiver Units
127
MCUP Connections
129
Cabling
136
Fitting and Connecting the Interface and I/O Module Options
142
Connection of External Pressure and Temperature Transmitters
149
Connection of Relay Contacts
149
4 Start-Up and Parameter Settings
151
Basics
152
General Information
152
Installing the Operating and Parameter Program SOPAS ET
153
Connecting to the Device
155
Information on Using the Program
161
Standard Start-Up
164
Entering Application-Specific Parameters in the Sender/Receiver Units
165
Entering Application Specific Parameters for Single-Path Configuration
167
In the MCUP
167
Configuration of Application-Specific Parameters for 10" Pipelines and 2-Path
168
Configurations
168
Determining the Check Cycle
172
Setting the Analog Outputs Parameters
173
Setting Parameters for the Pulse Output
175
Setting the Analog Inputs Parameters
176
Defining the Limit Value
179
Logbook Function
180
Data Backup
180
Starting Normal Measuring Operation
184
Advanced Start-Up
186
Entering Customer Data
186
Entering Counter Function Parameters
187
Data Archives
187
Entering Process Parameters
193
Setting Interface Module Parameters
194
Setting Modbus and HART® Bus Module Parameters
196
Application-Specific Flow Calibration
197
Operating/Setting Parameters Via the Optional LC-Display
198
General Information on Use
198
Menu Structure
199
Parameter Setting
200
Using SOPAS ET to Modify Display Settings
201
5 Maintenance
203
General
205
Recognizing Malfunctions
205
Maintaining the Sender/Receiver Units
206
Removing Sender/Receiver Units
206
Cleaning the Sender/Receiver Unit
207
Maintaining the MCUP for Use Zone 2
208
6 Specifications
209
Technical Data
210
Dimensions and Part Numbers
213
FLOWSIC100 EX-S Sender/Receiver Units
213
FLOWSIC100 EX/EX-RE Sender/Receiver Units
219
FLOWSIC100 EX-PR Sender/Receiver Units
222
Sender/Receiver Units - Parts List
225
Connection Cables
228
Junction Box for Ex Zone 2 (for ATEX Versions Only)
230
Nozzles
231
Additional Accessories for Retractable Sender/Receiver Units
233
MCUP Control Unit
233
Options for MCUP Control Unit
238
Inputs/Outputs
238
Interface Module
238
Interface Modules for MCUP 19" Version
238
Password
238
Sealing Installation Instruction
239
SICK Commissioning Check List
241
Connection Diagrams for MCUP Ex Zone 1 - Configuration Examples with Optional
250
Modules
250
Wiring Diagrams for USA and Canada
253
Flse100-Exs/Flse100-Expr
253
Flse100-Ex/Flse100-Exre
259
Connection of External Pressure and Temperature Transmitters
264
Other manuals for SICK FLOWSIC100 Flare
Addendum To Operating Instructions
88 pages
4
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SICK FLOWSIC100 Flare Specifications
General
Brand
SICK
Model
FLOWSIC100 Flare
Category
Measuring Instruments
Language
English
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