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SICK FLOWSIC100 Flare-XT User Manual

SICK FLOWSIC100 Flare-XT
188 pages
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O P E R A T I N G I N S T R U C T I O N S
Main
FLOWSIC100 Flare-XT
Ultrasonic Mass Flow Measuring Device
Installation
Operation
Maintenance

Table of Contents

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SICK FLOWSIC100 Flare-XT Specifications

General IconGeneral
Measurement PrincipleUltrasonic transit time difference
Power Supply24 V DC
Gas typeFlare gas
Response time<1 second
Enclosure ratingIP66
Explosion protectionATEX, IECEx
Power consumptionMax. 15 W
Housing MaterialStainless steel
Output signal4-20 mA

Summary

About this document

Function of this document

Describes the scope and content of the operating instructions for the measuring system.

Scope of application

Specifies that the instructions apply exclusively to the FLOWSIC100 Flare-XT system.

Target groups

Identifies intended users for installation, operation, and maintenance of the device.

Data integrity

Outlines SICK's stance on product data interfaces and customer responsibility for data integrity.

Further information

Directs users to observe all supplied documents for further guidance.

For your safety

Basic safety information

Provides essential safety guidelines and warnings for operating the device safely.

Intended use

Defines the specific purposes for which the measuring system components are to be used.

System description

System components

Lists and describes the main components of the FLOWSIC100 Flare-XT measuring system.

Functional principle

Explains how the ultrasonic transit time difference measurement technology works.

System overview

Provides a visual overview of the FLOWSIC100 Flare-XT system components and their arrangement.

System configuration

Details the available 1-path and 2-path measuring system configurations.

ASC technology (patented) – active sound correlation technology (optionally available)

Describes the ASC technology feature for extreme gas velocities.

Project planning

Overview

Provides an overview of project planning tasks for assembly and device functionality.

Determining the measuring and installation location for FLSE100-XT

Guides on selecting the optimal location for the FLSE100-XT sender/receiver units.

Determining the installation location of the Interface Unit

Guides on selecting the optimal location for the Interface Unit.

Installation FLSE100-XT

Intended use

Defines the intended use of the FLSE100-XT sender/receiver units for measuring gas properties.

Safety information

Covers critical safety information related to installation and operation.

Product description

Details how to identify the product using name, manufacturer, and type plates.

Spool piece option

Describes the optional spool piece for device installation and assembly.

Transport and storage

Details how to secure sender/receiver units and handle the spool piece option.

Installation

Provides comprehensive instructions for installing the FLSE100-XT system.

Electrical installation

Covers all aspects of electrical installation, including safety, cables, and connections.

Installation Interface Unit

Intended use

Defines the intended use of the Interface Unit for recording, processing, and transferring measured values.

Safety information

Covers critical safety information related to electrical hazards, interference, and explosive atmospheres.

Product description

Details the Interface Unit's identification, type code, components, and interfaces.

Installation

Provides instructions for fitting the Interface Unit, including wall and pipe mounting options.

Electrical installation

Covers safety, cable specifications, Ex zone requirements, and connections for the Interface Unit.

Commissioning FLOWSIC100 Flare-XT

General information

Provides general information about commissioning, including prerequisites and software support.

Opening the display protective flap

Details how to open the display protective flap for accessing the device.

Setting the display language

Explains how to set the display language directly on the device.

Commissioning with the FLOWgateTM operating software

Guides on connecting to the device and using the FLOWgateTM software for commissioning.

Field setup wizard

Describes the step-by-step process of the field setup wizard for parameterization.

Function checks after commissioning

Details how to check the device status after commissioning.

Operation

Operating concept

Describes the Interface Unit's display, buttons, and data communication interface.

Display and operating elements

Identifies the display and buttons used for interacting with the Interface Unit.

Display in the symbol bar

Explains the meaning of symbols displayed in the Interface Unit's symbol bar.

Menu navigation

Provides a guide to navigating the device's menu structure and available settings.

Status LEDs on the mainboard

Explains the function of the status LEDs on the mainboard.

Maintenance

Safety information

Provides safety information and warnings concerning maintenance work.

General information

Discusses maintenance strategy, tasks, intervals, and maintenance agreements.

Routine checks

Outlines how to perform routine checks on the device's function.

i-diagnosticsTM Software-Plug-in (optional)

Introduces the optional i-diagnosticsTM software plug-in for extended functions.

Cleaning

Provides instructions for cleaning the sender/receiver units and the Interface Unit.

Exchanging the battery

Explains the procedure and safety precautions for exchanging the device battery.

Troubleshooting

Detecting malfunctions

Lists common deviations from normal operation that indicate malfunctions.

Error signaling on the display

Explains how errors and warnings are signaled on the device display.

Contacting Customer Service

Provides information on how to contact Customer Service for assistance with malfunctions.

Starting a diagnostic session

Guides on initiating a diagnostic session to collect data for troubleshooting.

Decommissioning

Returning

Directs users to contact SICK representatives for returning the device.

Disposal information

Provides information on materials and proper disposal methods for the device.

Technical data

System FLOWSIC100 Flare-XT

Presents the technical specifications for the entire FLOWSIC100 Flare-XT system.

FLSE100-XT sender/receiver units

Lists detailed technical data for the FLSE100-XT sender/receiver units, including models F1F-S, F1F-M, F1F-H, and F1F-P.

Interface Unit

Details the technical specifications for the Interface Unit, including ambient conditions, interfaces, and electrical data.

Application Evaluation Datasheet (example)

Shows an example of an application evaluation datasheet for performance data.

Applications of FLOWSIC100 Flare-XT in a regulated environment

Discusses the suitability of the device for emission measurements in regulated environments.

Application ranges

Provides graphs illustrating application ranges based on nominal size and sound velocity.

Derating pressure resistance

Shows how pressure resistance derates with temperature for different models.

Dimension drawings

Provides dimensional drawings for sender/receiver units and the Interface Unit.

Spare parts

Recommended spare parts for FLSE100-XT sender/receiver units

Lists recommended spare parts for the sender/receiver units for commissioning and operation.

Recommended spare parts for Interface Unit

Lists recommended spare parts for the Interface Unit for commissioning and operation.

Accessories (optional)

Accessories for FLSE100-XT sender/receiver units

Lists optional accessories for the FLSE100-XT sender/receiver units.

Accessories for Interface Unit

Lists optional accessories for the Interface Unit.

Annex

Compliances

Details the CE declarations and standards compatibility for the device components.

Wiring examples

Provides wiring diagrams for AC and DC versions of the Interface Unit.

Control drawings

Refers to control drawings for the FLSE-XT system, detailing hazardous and non-hazardous locations.

Gasket installation

Illustrates the procedure for gasket installation and provides bolt torque values.

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