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FLOWSIC100 Flare-XT
SICK FLOWSIC100 Flare-XT User Manual
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e part
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FLOWS
IC100
Flare
-XT
·
Op
erat
ing In
struc
tions
·
8023
761/V
1-0/20
20-10
·
©
S
ICK
E
ngin
eering
Gm
bH
1
71
FL
OW
S
IC1
0
0 F
l
ar
e-
XT
1
3
S
pa
re
pa
rt
s
Recommended spare parts for FLSE100-X
T sender/receiver units
Recommended
spare parts for Interface Unit
170
172
Table of Contents
Default Chapter
3
Table of Contents
3
1 About this Document
9
Function of this Document
10
Scope of Application
10
Target Groups
10
Data Integrity
10
Further Information
11
2 For Your Safety
13
Basic Safety Information
14
Intended Use
14
3 System Description
15
System Components
16
Functional Principle
17
System Overview
18
System Configuration
19
ASC Technology (Patented) - Active Sound Correlation Technology
20
(Optionally Available)
20
4 Project Planning
21
Overview
22
Determining the Measuring and Installation Location for FLSE100-XT
23
General Requirements
23
Additional Requirements for Optional Spool Piece
24
Installation Location for External Pressure and Temperature Transmitters (Option)24
24
Applications with Wet Gas
25
Clearance for Fitting and Removing the Sender/Receiver Units
25
Determining the Installation Location of the Interface Unit
26
Installation Location Requirements
26
Clearance for Fitting the Interface Unit
26
5 Installation FLSE100-XT
27
Intended Use
28
Safety Information
28
Hazards Due to Hot, Cold (Cryogenic) or Aggressive Gases, or High Pressure
28
Hazard through Electrical Equipment
29
Hazards through Explosive or Ignitable Gases
29
Hazards through Electrostatic Discharges
29
Retraction Mechanism of the Sender/Receiver Units
30
Operation in Potentially Explosive Atmospheres
31
Specific Conditions
32
Use of FLSE100-XT, Depending on the Temperature Code and Process
32
Temperature
33
Permissible Gas Temperature, Depending on the Temperature Code of the Sender/Receiver Units
33
Warning Information on Device
34
Requirements on the Personnel's Qualification
34
Restrictions on Use
35
Product Description
37
Product Identification
37
Sender/Receiver Units
39
Material for Parts with Process Gas Contact
42
Spool Piece Option
43
Transport and Storage
44
Transport Protection
44
Special Notes for Handling the Spool Piece Option
44
Installation
46
Safety Information
46
Scope of Delivery
46
Fitting the Spool Piece (Option)
47
Installation Sequence
48
Geometry Calculator
48
Installation Accessories
49
Nozzles, Blind Flanges and Seals
50
Ball Valve
51
Nozzle Installation Tool
52
Fitting the Nozzles on the Pipeline (Measuring System Without Spool Piece Option)
53
General Preparation Work
53
Determining the Nozzle Position for Cross-Duct Versions
54
Determining the Nozzle Position for the Probe Version
56
Welding the Nozzle on
57
Fitting the Sender/Receiver Units
62
Calculating the Wetted Part Length Wl and Geometric Installation Parameters
65
Tightening the Self-Cutting Ring
68
Installing the Sender/Receiver Units
71
Leak Tightness Check
74
Pulling the Sender/Receiver Units Back
75
Fitting the Venting Valve
76
Fitting the Weatherproof Cover for the Sender/Receiver Unit
77
Overview
77
Fitting the Weatherproof Cover
78
Electrical Installation
80
General Instructions, Prerequisites
80
Cable Specification
80
Cable Glands
80
Requirements for Installation in the Ex Zone
81
Connection Overview
83
Connection Diagrams
84
6 Installation Interface Unit
85
Intended Use
86
Safety Information
86
Hazard through Electrical Equipment
86
Hazard through Electromagnetic Interference
86
Hazards through Explosive or Ignitable Gases
86
Hazards through Electrostatic Discharges
87
Operation in Potentially Explosive Atmospheres
87
Warning Information on Device
87
Requirements on the Personnel's Qualification
87
Restrictions on Use
89
Product Description
90
Product Identification
90
Type Code
91
Device Components
92
Device Description
94
Interfaces
95
Basic Equipment of Mainboard
95
I/O Module Definition
95
Installation
96
Safety Information
96
Scope of Delivery
96
Tools Required
96
Fitting the Interface Unit
97
Wall Fitting
97
Option "Mounting Kit 2-Inch Pipe Mounting
98
Fitting the Weatherproof Cover
100
Weatherproof Cover for Interface Unit for Wall Fitting
100
Weatherproof Cover for Interface Unit for Fitting on a 2-Inch Pipe
101
Fitting the Tag Plate (Available as Option)
104
Electrical Installation
106
Safety Information
106
Cable Specification
106
Cable Glands
107
Requirements for Installation in the Ex Zone
108
Electrical Connections of the Interface Unit
110
Overview of Electrical Connections
110
Device Module Configuration
111
Connection Area for Field-Side Wiring
112
Connection Assignment of I/O Modules
114
Electronics Cover
115
Switching (Open Collector - Namur) on Digital Modules
116
Termination Resistors of Serial RS485 Lines
116
Internal Fuses
117
Torque Values for Screw Connections
118
Connecting Shielding Terminals
119
7 Commissioning FLOWSIC100 Flare-XT
121
General Information
122
Opening the Display Protective Flap
122
Setting the Display Language
122
Commissioning with the Flowgate TM Operating Software
123
Connect to the Device
123
Field Setup Wizard
124
Path Setup
124
Identification
125
System/Archives
125
Installation
126
Pressure/Temperature Sensor
127
I/O Configuration
128
Ethernet
128
Rs485/Rs232
128
DI/DO (Layout Depending on the Selected Configuration)
128
Ai/Ao
130
Ffbus
131
Molar Mass
132
Algorithm for Calculating the Molar Mass
132
Compressibility
135
Application
135
User Management
136
Completion
136
Function Checks after Commissioning
136
8 Operation
137
Operating Concept
138
Display and Operating Elements
138
Display in the Symbol Bar
138
Menu Navigation
139
Status Leds on the Mainboard
140
9 Maintenance
141
Safety Information
142
General Information
142
Routine Checks
142
Function Check on the Display
143
Function Check with Flowgate TM
143
I-Diagnostics TM Software-Plug-In (Optional)
143
One-Click Verification
143
Trend Analysis - Predictive Maintenance
144
Cleaning
145
Cleaning the FLSE100-XT Sender/Receiver Units
145
Cleaning the Interface Unit
145
Exchanging the Battery
145
Battery Types
145
10 Troubleshooting
147
Detecting Malfunctions
148
Error Signaling on the Display
148
Contacting Customer Service
148
Starting a Diagnostic Session
148
11 Decommissioning
151
Returning
152
Contact
152
Packaging
152
Disposal Information
152
Materials
152
Disposal
152
12 Technical Data
153
System FLOWSIC100 Flare-XT
154
FLSE100-XT Sender/Receiver Units
155
F1F-S
155
F1F-M
156
F1F-H
156
F1F-P
157
Interface Unit
158
Application Evaluation Datasheet (Example)
162
Applications of FLOWSIC100 Flare-XT in a Regulated Environment
163
Application Ranges
163
Derating Pressure Resistance
165
Dimension Drawings
167
Dimension Drawings of FLSE100-XT Sender/Receiver Units
167
Dimension Drawings Interface Unit
169
13 Spare Parts
171
Recommended Spare Parts for FLSE100-XT Sender/Receiver Units
172
Recommended Spare Parts for Interface Unit
172
14 Accessories (Optional)
173
Accessories for FLSE100-XT Sender/Receiver Units
174
Accessories for Interface Unit
174
15 Annex
175
Compliances
176
Compliances of FLSE100-XT Sender/Receiver Units
176
CE Declaration
176
Standards Compatibility and Type Approval
176
Compliances of Interface Unit
176
Standards Compatibility and Type Approval
177
Wiring Examples
178
Control Drawings
180
Gasket Installation
185
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SICK FLOWSIC100 Flare-XT Specifications
General
Brand
SICK
Model
FLOWSIC100 Flare-XT
Category
Measuring Instruments
Language
English
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