Smipack FP6000CS - (End Manual)

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SMIPACK S.p.A. - Via Piazzalunga, 30 - 24015 S. Giovanni Bianco (BG) - ITALY

Tel. +39.0345.40400 - Fax +39.0345.40409 - www.smipack.it

(END MANUAL)

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Table of Contents3
Marking and Labelling7
EC Declaration of Conformity (Directive 2006/42/EC - Annex IIA)7
CE Marking8
Validity of Marking8
General Information9
Preface9
Warranty and Exclusion of Liability9
Predispositions by the Customer10
Referential Standards10
Description of the Machine11
Machine Components11
Description of the Keys on the Operator Panel12
Description of Electronic Modules and Inverter Modules12
Electrical System13
Pneumatic System (Applicable Only for Optional Systems)14
Manual Structure17
Manual Identification17
Documents Provided with the Machine17
Purpose of the Manual17
Consulting the Manual17
Method for Manual Updating in Case of Machine Modifications17
Preservation of the Manual18
Note18
Operators to Whom the Manual Is Addressed18
Symbols Key19
Data and Technical Features21
Features of the Product to be Packed21
Features of the Film and Reel Dimensions22
Film Reel Width Calculation22
Noise Level of the Machine22
Machine Installation25
Features of the Room of Machine Installation25
Flooring of Installation Room25
Storage25
Moving and Unpacking Operations26
Positioning and Leveling28
Assembly Carried out by User29
Assembly of Film Waste Containment Plate29
Assembly of Sheet Metal Protection on the Machine Outfeed29
Assembly of Light Column30
Repositioning the Operator Panel Arm30
Electrical Connection of the Machine32
Pneumatic Connection of the Machine32
Modalities of Use of the Machine32
Fine Tuning Operations and First Start of the Machine34
Disassembly, Demolition and Disposal34
Use of the Machine35
Function Description35
Prohibitions and Precautions36
Intended Use of the Machine and Not Permitted Uses37
Operating Modes37
Infeeding / Loading Systems37
Unloading System37
Non-Permissible Use37
Operator Points38
Improper Use of the Machine38
Safety Devices Adopted39
Fixed Guards (1) or Guards with Key Lock (2)39
Doors Magnetic Sensors (3)40
Emergency Button (4)40
Operating Controls Via Software41
Safety Pictograms41
Risk Centers42
Inevitable Risks and Dangers42
Individual Protections46
Preparing the Machine for Use49
Height Adjustment of Film Conformation Squares49
Positioning the Product Guide51
Positioning the Infeed Conveyor Belt52
Adjustment of Reel-Holder and Unwinder Unit52
Positioning the Film52
Inserting the Film Inside the Unwinder Unit54
Adjustment of Micro-Perforators on the Reel-Holder55
Adjustment of Rod of Separation of Film Edges55
Adjusting the Film Return Roll56
Positioning the Film on the Squares56
Adjustment of Film Waste Guide56
Insertion of Film Inside Drag and Waste Collection Devices57
Adjustments to Facilitate the Packaging of Low Parcks59
Adjustment of Position of Squares60
Operations Required for each Format Change61
Problems Caused by Incorrect Positioning of the Film61
Operation and Use63
Description of Operator Panel63
Display Reading65
Luminous Signals66
Turning the Machine on67
Procedure to Switch off the Machine68
Access to the Operating Modes68
Manual Operating Mode68
Activating and Stopping the Packaging Cycle70
Stopping the Machine in an Emergency70
Restart the Machine after an Emergency Stop71
Parameter Saving Mode71
Access to the Reserved Menus72
Format Parameters Menu72
Operator Menu91
Data Display Menu92
Utility Menu97
System Parameters (Accessible Only with the Level 2 Menu)100
Cleaning and Maintenance105
General Warnings and Precautions105
Placing in Maintenance Status Procedure105
Maintenance Symbols Key106
Check the Main Safety Components107
Static Verification of Emergency Circuit107
Checking Interlocks of the Doors107
Checking the Integrity of Gas Springs and Hinges of the Opening Doors108
Checking the Status of Safety Guards of the Machine108
Lubrication108
Ordinary Maintenance Interventions110
Scheduled Maintenance Interventions or Replacement of Components114
Anomalies and Faults - Solutions119
Error and Message Displays119
(End Manual)128

Smipack FP6000CS - (End Manual)

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