Suzuki RM125 - Primary Drive Gear Installation

TRANSMISSION AND CRANKSHAFT 10-13
PRIMARY DRIVE GEAR INSTALLATION
• Reassemble the clutch release camshaft. (7-9)
• Reassemble the stator and magneto rotor. (13-9)
• Install the washer and primary drive gear.
NOTE:
The washer is directional. Assemble the washer 1 as shown in
the illustration.
• Hold the magneto rotor with the special tool and tighten the
primary drive gear bolt to the specified torque.
 09930-40113: Rotor holder
 Primary drive gear bolt: 70 N·m (7.0 kgf-m, 50.5 lb-ft)
• Reassemble the gearshift linkage. (9-6)
• Reassemble the kick idle gear and kick starter shaft.
(8-6)
• Reassemble the exhaust valve governor. (6-13)
• Reassemble the clutch and right crankcase cover.
(7-5, -7, 8-6)
• Reassemble the piston, cylinder and cylinder head.
(6-10)
• Reassemble the intake pipe and reed valve. (11-12)
• Reassemble the engine sprocket.
• Remount the engine. (5-7)
After mounting the engine, inspect the followings.
• Wire harness, cable and hose routing (18-12 to -14)
• Transmission oil level (2-9)
• Engine coolant level (2-10)
• Clutch cable play (2-12)
• Throttle cable play (2-12)
• Drive chain slack (2-16)
• Brake pedal height (2-19)