Suzuki RM125 - Reassembly

CLUTCH 7-5
REASSEMBLY
• Apply transmission oil to each plates.
• Install the clutch drive plates and driven plates one by one
into the clutch sleeve hub in the prescribed order as show in
illustration.
• Apply transmission oil to the bearing.
• Insert the clutch push rod.
• Install the clutch push piece and bearing. The covered side A
of the bearing should face outside.
• Install the pressure plate 1.
• Insert the springs and tighten the bolts diagonally to the spec-
ified torque.
 Clutch spring bolt: 4.5 N·m (0.45 kgf-m, 3.0 lb-ft)
• Replace the O-ring with a new one.
• Apply grease to the O-ring.
 99000-25010: SUZUKI SUPER GREASE “A”
(or equivalent grease)
• Fit the clutch outer cover 2 and tighten the bolts diagonally.
 Clutch outer cover bolt: 11 N·m (1.1 kgf-m, 8.0 lb-ft)
• Pour transmission oil. (2-9)
• Adjust the clutch cable play. (2-12)
• Adjust the brake pedal height. (2-19)
Paint
Direction of outside
Outside