2
PERIODIC MAINTENANCE 2-1
CONTENTS
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE ........................................................................ 2- 3
INSPECTION BEFORE PRACTICE ...................................................... 2- 3
INSPECTION BEFORE RACE
(All items of inspection before practice above plus) ........................ 2- 3
PERIODIC MAINTENANCE CHART .................................................... 2- 4
SPARK PLUG .............................................................................................. 2- 6
AIR CLEANER ............................................................................................. 2- 7
AIR CLEANER ELEMENT REMOVAL ................................................. 2- 7
WASHING .............................................................................................. 2- 7
INSTALLATION ..................................................................................... 2- 7
TRANSMISSION OIL ................................................................................... 2- 8
TRANSMISSION OIL LEVEL INSPECTION
AND REPLENISHMENT ....................................................................... 2- 9
TRANSMISSION OIL CHANGE ............................................................ 2- 9
ENGINE COOLANT ..................................................................................... 2-10
ENGINE COOLANT LEVEL CHECK .................................................... 2-10
ENGINE COOLANT REPLENISHMENT ............................................... 2-11
COOLING SYSTEM INSPECTION ....................................................... 2-11
CLUTCH CABLE ......................................................................................... 2-12
MAJOR ADJUSTMENT ........................................................................ 2-12
MINOR ADJUSTMENT ......................................................................... 2-12
THROTTLE CABLE ..................................................................................... 2-12
FUEL HOSE ................................................................................................. 2-13
FUEL VALVE ............................................................................................... 2-13
CYLINDER HEAD, CYLINDER AND PISTON ............................................ 2-14
CYLINDER HEAD ................................................................................. 2-14
CYLINDER ............................................................................................. 2-14
PISTON .................................................................................................. 2-14
EXHAUST VALVE ....................................................................................... 2-15
EXHAUST SILENCER ................................................................................. 2-15
SILENCER INSPECTION AND REPLACEMENT ................................. 2-15
SILENCER REASSEMBLY ................................................................... 2-15
DRIVE CHAIN AND SPROCKETS .............................................................. 2-16
DRIVE CHAIN SLACK .......................................................................... 2-16
DRIVE CHAIN ADJUSTMENT .............................................................. 2-16
20TH PITCH LENGTH ........................................................................... 2-16
DRIVE CHAIN LUBRICATION .............................................................. 2-16
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