Suzuki RM125 - Installation

ENGINE REMOVAL AND INSTALLATION 5-7
INSTALLATION
Reassemble the removed parts in the reverse order of removal.
• Fit the swingarm in its position and hold it with the swingarm
pivot shaft.
• Mount the engine on the frame.
• Tighten the engine mounting nuts.
 Tightening torque
NOTE:
* Replace the self-locking nuts with new ones.
* Apply THREAD LOCK SUPER to the engine mounting bolt 3.
99000-32110: THREAD LOCK SUPER “1322”
(or equivalent thread lock)
• Apply grease to the brake pedal pivot bolt.
 99000-25010: SUZUKI SUPER GREASE “A”
(or equivalent grease)
• Install the spring. (18-15)
• Install the brake pedal.
 Brake pedal pivot bolt: 29 N·m (2.9 kgf-m, 21.0 lb-ft)
• Replace the cotter pins with new ones.
Bolt Length Bolt Length
1 45 mm (1.8 in) 3 90 mm (3.5 in)
2 47.5 mm (1.9 in) 4 130 mm (5.1 in)
N·m kgf-m lb-ft
1 (Bolt,
Washer, Nut)
43 4.3 31.0
2, 3, 4
(Bolt, Nut)
45 4.5 32.5
5 (Shaft,
Washer, Nut)
70 7.0 50.5