AssemblingtheControlValve(continued)
2.Replacecheckpoppet,O−rings,andback−upwasherswithnewones.
3.InstallnewO−ringsintothevalvebody.
4.SlidebushingandnewO−ringoverthespool.
5.Ifthespoolwasdisassembled,installwasher,spoolspring,spacer,and
retainingringtothespool.
6.Lubricatespoolliberallywithcleanhydraulicuidandinstallintoitsproper
bore.
7.Installspoolcapintovalvebody.T orquecapfrom27to34N·m(20to25
ft−lb).
8.InstallO−ring,back−upwasher,andsolidplugintotheboreontheopposite
endoftheplunger.Torqueplugfrom41to48N·m(30to35ft−lb).
9.Lubricateplungerliberallywithcleanhydraulicuidandinstallintoitsvalve
bodybore.
10.InstallnewO−ring,seat,checkpoppet,andcheckspringintotheplunger
bore.
11.InstallO−ring,back−upwasher,andseatretainingplugintotheplungerbore.
Torqueplugfrom41to48N·m(30to35ft−lb).
12.InstallO−ringandplugintothetopofthevalvebodynexttothedetentplug
bore.T orqueplugfrom14to16N·m(10to12ft−lb).
13.Lubricateplungerdetent,spring,anddiscliberallywithcleanhydraulicuid
andinstallintoitsvalvebodybore.
14.InstallO−ringanddetentplugintoitsproperbore.T orqueplugfrom41to57
N·m(30to42ft−lb).
HydraulicSystem:ServiceandRepairs
Page5–124
Reelmaster
®
3100-D/3105-D
20252SLRevA