Yamaha FZ09E - Periodic Checks and Adjustments

PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE ............. .. ....................... .. ...... .. ....................... .. .... 3-1
INTRODUCTION ........................................................................................ 3-1
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL
SYSTEM .................................................................................................... 3-1
GENERAL MAINTENANCE AND LUBRICATION CHA
RT ......... .. .......... 3-2
CHECKING THE FUEL LINE
.............................................. .. .......... 3-4
CHECKING THE SPARK PLUGS
................... .... .... ........ .. ...... ... ........ 3-4
ADJUSTING THE VALVE CLEARANCE .......................
.... .......... .......... 3-5
CHECKING THE ENGINE IDLING SPEED ..................
.. ............................ 3-7
SYNCHRONIZING THE THROTTLE BODIES .....................
.. .................... 3-8
CHECKING THE THROTTLE BODY JOINTS ..............
.. ............................ 3-9
CHECKING THE CANISTER (for California only) ...................................... 3-9
CHECKING THE AIR INDUCTION SYSTEM ................................
.. ...... ... 3-10
CHECKING THE CYLINDER HEAD BREATHER HOSE ..............
.. ...... ... 3-10
REPLACING THE
AI R FILT ER ELEMENT .......... .. ................... .. .. .. ...... ... 3-10
ADJUSTING THE CLUTCH LEVER FREE PLAY .....................
.. .. .. ......... 3- 11
CHECKING THE BRAKE OPERATION ................................................... 3-11
CHECKING THE BRAKE FLUID LEVEL .................................................. 3-11
ADJUSTING THE FRONT DISC BRAKE ................................................. 3-12
CHECKING THE FRONT BRAKE PADS .....................
.. ...... .. .................. 3-12
ADJUSTING THE REAR DISC BRAKE ......................
.. ............... .. .......... 3-13
CHECKING THE REAR BRAKE PADS ........................
.. ...... .. .................. 3-13
BLEEDING THE HYDRAULIC BRAKE S
YST EM ........ ........ .. ................. 3-13
CHECKING THE FRONT BRAKE HOSES .........................
.. ...... .. . ........ 3-14
CHECKING THE REAR BRAKE HOSE ..............................
.. ...... .. .......... 3-14
CHECKING THE WHEELS ......................
.. ...... .. ............... .. ...... .. . ........ 3-15
CHECKING THE TIRES ........................................................................... 3
-1 5
CHECKING THE WHEEL BEARINGS ..................................................... 3
-1 6
CHECKING THE SWINGARM OPERATION ...............
.. .......................... 3 -1 6
LUBRICATING THE SWINGARM PIV
OT ............................................. .. . 3 -1 6
ADJUSTING THE
DR IVE CHAIN SLACK ................................. .. .. .. ...... ... 3 -1 6
LUBRICATING THE DRIVE CHAIN
.. ................... .. .. .. ........................... ... 3 -1 7
CHE
CK ING AND ADJUSTING THE ST EE RING HEAD ............... .. ....... .. 3 -1 8
LUBRICATING THE STEERING HEAD ...............................
.. .................. 3 -1 9
CHEC
KI NG THE CHASSIS FASTENERS ............................................... 3-19
LUBRICATING THE BRAKE LEVER ...................
.. .................................. 3-19
LUBRICATING THE CLUTCH LEVER ..................................................... 3-19
LUBRICATING THE PEDAL ........................
.. ...... .. ...... .. ....... .. ...... .. .......... 3-19
ADJUSTING THE S
HI FT PEDAL ................ .. ....... .. .................................. 3 -1 9
CHECKING THE SI DEST
AND ............................................. .. .................. 3 -1 9
LUBRICATING THE SIDESTAND .......................
.. ...... .. ....... .. ...... .. .......... 3-20
CHECKING THE SI DEST AND SWITCH .............
.. ..... .. ...... .. . ..... .. ......... 3- 20
CHECKING THE FRONT FORK .......................................... .. . ....... 3-20
ADJUSTING THE FRONT FORK LEGS
................................. .. . ....... 3-20
CHECKING THE REAR SHOCK ABSORBER ASSEMBL Y ..................... 3-
21
ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY ........ .. ......... 3- 21
CHECKING THE CONNECTING ARM AND RELAY ARM ...................... 3- 22
CHECKING THE ENGINE OIL LEVEL .................................. .. ..... .. .......... 3- 22
CHANGING THE ENGINE OIL ................. .. .. .. ............................... .. ......... 3- 23
MEASURING THE ENGINE OIL PRESSURE ...................... .. .. .. .. .. ......... 3-24