Yamaha FZ09E - Assembling the Rear Brake Master Cylinder; Installing the Rear Brake Master Cylinder

EA~130
ASSEMBLING THE REAR BRAKE MASTER
CYLINDER
EWA t3520
AwARNING
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
•
Never use solvents on Internal brake com-
ponents .
1. Install:
Specified brake fluid
DOT4
• Brake master cy li nd er kit IH@j
EA~1.CO
INSTALLING THE REAR BRAKE MASTER
CYLINDER
1. Install:
• Brake hose gaskets
l~IS
• Brake hose
• Brake fluid reservoir hose
• Brake hose uni
on bolt
Brake
hose union bolt
30 Nm (3.0 m-k.gf, 22 f1·1bf)
AwARNING
Proper brake hose routing is essential to in -
sure safe vehicle operation. Refer to " CABLE
ROUTING" on page 2-41.
ECA14l«l
NOTICE~~~~~~~~~~~~
When installing the brake hose onto the
brake master cylinder , make sure the brake
pipe touches the projection "a" as shown.
2. Fill:
• Brake fluid reservo
ir
(with t he specified amount of the specified
brake fluid)
REAR BRAKE
Specified brake fluid
DOT4
AwARNING
• Use only the designated brake fluid . Other
brake fluids may cause the rubber seals to
deteriorate, causing leakage and poor
brake performance.
• Refill
with the same type of brake fluid that
is already in the system. Mixing brake fluids
may result in a harmful chemical reaction,
leading
to poor brake performance.
•
When refilling , be careful that water does
not enter the brake fluid reservoir. Water
will significantly lower the boiling point of
the brake fluid and could cause vapor lock.
ECA.13~0
NOTICE
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean up
any spilt brake fluid immediately .
3. Bleed:
• Brake system
Refer to "BLEEDING THE HYDRAU
LI C
BRAKE SYSTEM" on page
3-13.
4. Check:
• Brake fluid level
Below the minimum level mark "a"
~ Add the
specified brake fluid to the proper leve
l.
Refer to "CHECKING THE BRAKE FLUID
LEVEL" on page
3-1 1.
5. Adjust:
• Brake pedal position
Refer to "ADJUSTING THE REAR DISC
BRAKE" on page 3-13.
6. Adjust:
• Rear brake light oper
at ion timing
Refer to "ADJUSTING THE REAR BRAKE
LIG HT SWITCH" on page 3-27.
4-43